Tab welded turntable
A turntable assembled from a plurality of flat sheet metal parts where the sheet metal parts include a series of voids and/or protrusions. The protrusions insert into the voids so that some flat sheet parts are disposed in a vertical orientation and some in a horizontal orientation, the vertical parts substantially perpendicular to the horizontal parts. The flat sheet parts are welded together to create a support structure with the voids and protrusions interacting to align the flat sheet parts within required manufacturing tolerances. One of the horizontally disposed parts has holes therein for attaching the support structure to a hub to create a rotating turntable.
1. A turntable comprising:
a hub having a plurality of holes; said holes adapted to receive bolts for affixing the hub to a foundation; and
a support structure attached to said hub, said support structure being a support frame that comprises:
at least two horizontal members each having at least a first and a second row of voids;
the first and the second rows of voids each including at least two voids;
the first and second rows of voids disposed relative to each other such that a first line passing through the first row of voids intersects a second line passing through the second row of voids;
at least two vertical members disposed between said at least two horizontal members;
at least two protrusions extending from each of two edges of each said at least two vertical members;
the at least two protrusions of the top and bottom edges of a first one of the at least two vertical members inserted into the first row of voids corresponding to the at least two horizontal members;
the at least two protrusions of the top and bottom edges of a second one of the at least two vertical members inserted into the second row of voids corresponding to the at least two horizontal members; and
said at least two vertical members joined to said at least two horizontal members.
2. The turntable of claim 1 wherein said at least two voids extend through said horizontal member.
3. The turntable of claim 1 wherein at least one of said at least two horizontal members has holes therein for attaching to said hub.
4. The turntable of claim 1 further comprising a drive mechanism adapted to rotate said support structure about said hub.
5. The turntable of claim 1 further comprising a track attached to at least one of said at least two horizontal members.
6. The device of claim 5 wherein said track is adapted to receive rail cars.
7. The device of claim 1 wherein:
said turntable has two tracks, said tracks being perpendicular to each other; and
said support structure supports each of said two tracks.
8. The device of claim 1 further comprising:
a side support affixed to said support structure; and
at least one side part attached to an edge of said side support, said side part parallel to one of said at least two horizontal members.
9. A method of manufacturing a support frame that forms part of a turntable, said method comprising the steps of:
providing at least two horizontal members each having at least a first and second of rows of voids, each of said first and second of rows of voids including at least two voids, the first and second rows of voids disposed relative to each other such that a first line passing through the two of the plurality of voids intersects a second line passing through the another two of the plurality of voids;
providing at least a first and a second vertical member each having top and bottom edges each of the top and bottom edges provided with two protrusions;
placing said first vertical member between said at least two horizontal members such that each of the two protrusions of the top edge and the two protrusions of the bottom edge of the first vertical member insert into one of the voids of the first row of voids of a first or second one of said at least two horizontal members;
placing said second vertical member between the at least two horizontal members such that each of the two protrusions of the top edge and the two protrusion of the bottom edge of the second vertical member insert into one of the voids of the second row of voids of a first or second one of the at least two horizontal members; and
affixing said plurality of vertical members to said plurality of horizontal members.
10. The method of claim 9 wherein said voids extend through said horizontal member.
11. The method of claim 9 wherein at least one of said two of said horizontal members has holes therein for attaching said horizontal member to a hub.
12. The method of claim 9 further comprising a drive mechanism adapted to rotate said support structure about a hub affixed to said support structure.
13. The method of claim 9 further comprising a track attached to one of said horizontal members.
14. The method of claim 9 further comprising a hub affixed to one of the at least two horizontal members.