IP Library Granted Patent US 9,564,372
Granted Patent B2
US 9,564,372 · App. 14/740,987 · Granted Feb 7, 2017

Dual liner silicide

Inventors: Balasubramanian Pranatharthiharan (Watervliet, NY); Ruilong Xie (Niskayuna, NY); Chun-Chen Yeh (Clifton Park, NY)
Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION; GLOBALFOUNDRIES INC.
H01L21/823814H01L21/823864H01L21/823871H01L27/092H01L29/41725H01L29/665H01L29/6653H01L29/66545
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Quick Facts
Patent No.
US 9,564,372
App. No.
14/740,987
Granted
Feb 7, 2017
Kind
B2
Abstract

A method for fabricating a dual silicide device includes growing source and drain (S/D) regions for an N-type device, forming a protection layer over a gate structure and the S/D regions of the N-type device and growing S/D regions for a P-type device. A first dielectric layer is conformally deposited and portions removed to expose the S/D regions. Exposed S/D regions for the P-type device are silicided to form a liner. A second dielectric layer is conformally deposited. A dielectric fill is formed over the second dielectric layer. Contact holes are opened through the second dielectric layer to expose the liner for the P-type device and expose the protection layer for the N-type device. The S/D regions for the N-type device are exposed by opening the protection layer. Exposed S/D regions adjacent to the gate structure are silicided to form a liner for the N-type device. Contacts are formed.

Claims (63)

1. A method for fabricating a dual silicide device, comprising:

growing source and drain regions adjacent to a gate structure for an N-type device;

forming a protection layer over the gate structure and the source and drain regions of the N-type device;

growing source and drain regions adjacent to a gate structure for a P-type device;

conformally depositing a first dielectric layer on the gate structure for the N-type device and the gate structure for P-type device;

removing the first dielectric layer to expose the source and drain regions adjacent to the gate structure for the P-type device;

siliciding exposed source and drain regions adjacent to the gate structure for the P-type device to form a silicided liner for the P-type device;

conformally depositing a second dielectric layer on the gate structure for the N-type device and the gate structure for P-type device;

forming a dielectric fill over the second dielectric layer;

opening contact holes in the dielectric fill and through the second dielectric layer to expose the silicided liner for the P-type device and expose the protection layer for the N-type device;

exposing the source and drain regions adjacent to the gate structure for the N-type device by opening the protection layer;

siliciding exposed source and drain regions adjacent to the gate structure for the N-type device to form a silicided liner for the N-type device; and

forming contacts in the contact holes down to the silicided liners of the P-type device and the N-type device.

2. The method as recited in claim 1 , wherein the gate structure for the N-type device and the P-type device is formed by:

forming a dummy dielectric on a substrate;

patterning dummy gate structures on the dummy dielectric;

depositing a spacer dielectric over the P-type device and over the N-type device;

etching the spacer dielectric over the N-type device to form spacers;

etching the spacer dielectric over the P-type device to form spacers;

removing the dummy gate structures to expose the substrate and form openings;

forming a gate dielectric on the substrate in the openings; and

forming a gate conductor on the gate dielectric in the openings.

3. The method as recited in claim 2 , wherein removing the dummy gate structures includes:

recessing the first dielectric layer to expose top portions of the spacers; and

exposing and removing the dummy gate structures to form the openings.

4. The method as recited in claim 3 , wherein recessing the first dielectric layer to expose top portions of the spacers includes:

depositing an organic planarizing layer over the spacers;

recessing the organic planarizing layer to a height along the spacers; and

etching the first dielectric layer above the height.

5. The method as recited in claim 4 , further comprising removing the organic planarizing layer by an ash process wherein the source and drain regions of the P-type device are protected from the ash process by the second dielectric layer and the source and drain regions of the N-type device are protected from the ash process by the second dielectric layer and the protection layer.

6. The method as recited in claim 1 , wherein the second dielectric layer includes a high-k dielectric material.

7. The method as recited in claim 1 , wherein the source and drain regions adjacent to the gate structure for the P-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the gate structure for the P-type device includes forming the silicided liner for the P-type device along the horizontal and vertical surfaces and protecting a portion of the horizontal surface and the vertical surface with the second dielectric layer.

8. The method as recited in claim 1 , wherein the source and drain regions adjacent to the gate structure for the N-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the gate structure for the N-type device includes forming the silicided liner for the N-type device along a portion of the horizontal surface and protecting the remainder of the horizontal surface and the vertical surface with the protection layer.

9. A method for fabricating a dual silicide device, comprising: forming spacers on dummy gate structures;

growing source and drain regions adjacent to the spacers for an N-type device;

forming a protection layer over the spacers and the source and drain regions of the N-type device;

growing source and drain regions adjacent to the spacers for a P-type device;

conformally depositing a first dielectric layer on the spacers for the N-type device and the spacers for P-type device;

recessing the first dielectric layer to expose top portions of the spacers;

exposing and removing the dummy gate structures to form gate openings;

forming gate dielectric and gate conductors in the gate openings;

removing the first dielectric layer to expose the source and drain regions adjacent to the spacers for the P-type device;

siliciding exposed source and drain regions adjacent to the spacers for the P-type device to form a silicided liner for the P-type device;

conformally depositing a second dielectric layer on the spacers for the N-type device and the spacers for P-type device;

forming a flowable dielectric over the second dielectric layer;

opening contact holes in the flowable dielectric and through the second dielectric layer to expose the silicided liner for the P-type device;

exposing the source and drain regions adjacent to the spacers for the N-type device by opening the protection layer;

siliciding exposed source and drain regions adjacent to the spacers for the N-type device to form a silicided liner for the N-type device; and

forming contacts in the contact holes down to the silicided liners of the P-type device and the N-type device.

10. The method as recited in claim 9 , wherein forming spacers on dummy gate structures includes:

forming a dummy dielectric on a substrate;

patterning the dummy gate structures on the dummy dielectric;

depositing a spacer dielectric over the P-type device and over the N-type device;

etching the spacer dielectric over the N-type device to form spacers; and

etching the spacer dielectric over the P-type device to form spacers.

11. The method as recited in claim 10 , wherein recessing the first dielectric layer to expose top portions of the spacers includes:

depositing an organic planarizing layer over the spacers;

recessing the organic planarizing layer to a height along the spacers; and

etching the first dielectric layer above the height.

12. The method as recited in claim 11 , further comprising removing the organic planarizing layer by an ash process wherein the source and drain regions of the P-type device are protected from the ash process by the second dielectric layer and the source and drain regions of the N-type device are protected from the ash process by the second dielectric layer and the protection layer.

13. The method as recited in claim 9 , wherein the second dielectric layer includes a high-k dielectric material.

14. The method as recited in claim 9 , wherein the source and drain regions adjacent to the spacers for the P-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the spacers for the P-type device includes forming the silicided liner for the P-type device along the horizontal and vertical surfaces and protecting a portion of the horizontal surface and the vertical surface with the second dielectric layer.

15. The method as recited in claim 9 , wherein the source and drain regions adjacent to the spacers for the N-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the spacers for the N-type device includes forming the silicided liner for the N-type device along a portion of the horizontal surface and protecting the remainder of the horizontal surface and the vertical surface with the protection layer.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2015
From: PRANATHARTHIHARAN, BALASUBRAMANIAN; YEH, CHUN-CHEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 035846/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2015
From: XIE, RUILONG
To: GLOBALFOUNDRIES INC.
Reel/Frame 035846/0845 →
Continuity (1)
Related Publication 20160372380A1 · Dec 22, 2016