IP Library Granted Patent US 9,508,632
Granted Patent B1
US 9,508,632 · App. 14/749,243 · Granted Nov 29, 2016

Apparatus and methods for stackable packaging

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Quick Facts
Patent No.
US 9,508,632
App. No.
14/749,243
Filed
Jun 24, 2015
Granted
Nov 29, 2016
Kind
B1
Art Unit
2829
USPC
257/676
Abstract

A semiconductor structure includes a lead frame having a flag and a plurality of leads, a semiconductor die attached to a first major surface of the flag, and a plurality of re-routed lead fingers attached to the lead frame. The plurality of leads has a first pitch. The first end of each re-routed lead finger is attached to a lead of the plurality of leads. Each re-routed lead finger extends over the semiconductor die such that a second end of each re-routed lead finger is over and spaced apart from the flag of the lead frame. The second ends of the plurality of re-routed lead fingers has a second pitch different from the first pitch.

Claims (37)

1. A semiconductor structure comprising:

a lead frame having a flag and a plurality of leads, the plurality of leads having a first pitch;

a semiconductor die attached to a first major surface of the flag; and

a plurality of re-routed lead fingers attached to the lead frame, wherein:

a first end of each re-routed lead finger of the plurality of re-routed lead fingers is attached to a lead of the plurality of leads,

each re-routed lead finger extends over the semiconductor die such that a second end of each re-routed lead finger is over and spaced apart from the flag of the lead frame, and

the second ends of the plurality of re-routed lead fingers has a second pitch different from the first pitch;

a mold compound around the semiconductor die and between the second ends of the plurality of re-routed lead fingers and a top surface of the semiconductor die; and

a plurality of wirebond connections between the top surface of the semiconductor die and the plurality of leads of the lead frame, wherein the plurality of re-routed lead fingers extend over the plurality of wirebond connections.

2. The semiconductor structure of claim 1 , further comprising:

a packaged semiconductor device in electrical contact with the second ends of the plurality of re-routed lead fingers.

3. The semiconductor structure of claim 2 , wherein the packaged semiconductor device is characterized as one of a wafer level chip scale package, land grid array package, or a micro-electromechanical semiconductor (MEMs) package.

4. The semiconductor structure of claim 1 , wherein each re-routed lead finger extends from a corresponding lead at an angle less than 90 degrees.

5. The semiconductor structure of claim 1 , wherein a top surface of the mold compound exposes a portion, including the second end, of each of the plurality of re-routed lead fingers, wherein at least one exposed portion includes a bend at the top surface of the mold compound.

6. The semiconductor structure of claim 1 , wherein the plurality of re-routed lead fingers has fewer re-routed lead fingers than the plurality of leads has leads.

7. A semiconductor structure comprising:

a lead frame having a flag and a plurality of leads;

a semiconductor die attached to a first major surface of the flag;

a plurality of re-routed lead fingers attached to the lead frame, wherein:

a first end of each re-routed lead finger of the plurality of re-routed lead fingers is attached to a lead of the plurality of leads, wherein at least one lead of the plurality of leads does not have an attached re-routed lead finger, and

each re-routed lead finger extends over the semiconductor die such that a second end of each re-routed lead finger is over and spaced apart from a top surface of the semiconductor die; and

a mold compound around the semiconductor die and between the plurality of re-routed lead fingers and the top surface of the semiconductor die which exposes a portion, including the second end, of each re-routed lead finger; and

a packaged semiconductor device over the semiconductor die and in electrical contact with the exposed second ends of the plurality of re-routed lead fingers.

8. The semiconductor structure of claim 7 , further comprising:

a plurality of wirebond connections between the top surface of the semiconductor die and the plurality of leads of the lead frame.

9. The semiconductor structure of claim 8 , wherein the plurality of re-routed lead fingers extend over the plurality of wirebond connections.

10. The semiconductor structure of claim 9 , wherein each re-routed lead finger extends from an attached lead at an angle of 90 degrees or less.

11. The semiconductor structure of claim 7 , wherein an exposed portion of at least one of the plurality of re-routed lead fingers includes a bend in a plane parallel to the top surface of the semiconductor die.

12. The semiconductor structure of claim 7 , wherein the plurality of leads has a first pitch and the second ends of the plurality of re-routed lead fingers has a second pitch different from the first pitch.

13. The semiconductor structure of claim 7 , wherein the exposed portions of at least two of the plurality of re-routed lead fingers have a different length or width.

14. The semiconductor structure of claim 7 , wherein the plurality of re-routed lead fingers is a preformed structure.

15. A method for forming a stacked semiconductor device, comprising:

attaching a semiconductor die to a flag of a lead frame, wherein the lead frame has a plurality of leads having a first pitch;

attaching a first end of each of a plurality of re-routed lead fingers to a lead of the plurality of leads, wherein each re-routed lead finger extends over the semiconductor die such that a second end of each re-routed lead finger is over and spaced apart from the flag of the lead frame, and wherein the second ends of the plurality of re-routed lead fingers has a second pitch different from the first pitch, wherein the plurality of re-routed lead fingers has fewer re-routed lead fingers than the plurality of leads has leads; and

attaching a packaged semiconductor device to be in electrical contact with the second ends of the plurality of re-routed lead fingers.

16. The method of claim 15 , further comprising:

prior to attaching the packaged semiconductor device, forming a mold compound around the semiconductor die and between the second ends of the plurality of re-routed lead fingers and a top surface of the semiconductor die, wherein the mold compound exposes a portion, including the second end, of each re-routed lead finger, and wherein the packaged semiconductor device is in electrical contact with the exposed portions of the re-routed lead fingers.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050744/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 040626 FRAME: 0683. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER AND CHANGE OF NAME EFFECTIVE NOVEMBER 7, 2016. Recorded Jan 12, 2017
From: NXP SEMICONDUCTORS USA, INC. (MERGED INTO); FREESCALE SEMICONDUCTOR, INC. (UNDER)
To: NXP USA, INC.
Reel/Frame 041414/0883 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNMENT DOCUMENTATION - INITIAL CONVENYANCE LISTED CHANGE OF NAME. PREVIOUSLY RECORDED ON REEL 040579 FRAME 0827. ASSIGNOR(S) HEREBY CONFIRMS THE UPDATE CONVEYANCE TO MERGER AND CHANGE OF NAME EFFECTIVE NOVEMBER 7, 2016. Recorded Dec 15, 2016
From: NXP SEMICONDUCTORS USA, INC. (MERGED INTO); FREESCALE SEMICONDUCTOR, INC. (UNDER)
To: NXP USA, INC.
Reel/Frame 040945/0252 →
CHANGE OF NAME Recorded Nov 16, 2016
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 040626/0683 →
CHANGE OF NAME Recorded Nov 9, 2016
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 040579/0827 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →