IP Library Granted Patent US 9,539,694
Granted Patent B1
US 9,539,694 · App. 14/751,350 · Granted Jan 10, 2017

Composite polishing layer chemical mechanical polishing pad

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Quick Facts
Patent No.
US 9,539,694
App. No.
14/751,350
Granted
Jan 10, 2017
Kind
B1
Abstract

A chemical mechanical polishing pad is provided containing: a polishing layer having a polishing surface; wherein the polishing layer comprises a first continuous non-fugitive polymeric phase and a second continuous non-fugitive polymeric phase; wherein the first continuous non-fugitive polymeric phase has a plurality of interconnected periodic recesses; wherein the plurality of interconnected periodic recesses are occupied with the second continuous non-fugitive polymeric phase; wherein the first continuous non-fugitive polymeric phase has an open cell porosity of ≦6 vol %; wherein the second continuous non-fugitive polymeric phase contains an open cell porosity of ≧10 vol %; and, wherein the polishing surface is adapted for polishing a substrate.

Claims (23)

1. A chemical mechanical polishing pad, comprising:

a polishing layer having a polishing surface, a base surface and an average thickness, T P-avg , measured normal to the polishing surface from the base surface to the polishing surface;

wherein the polishing layer comprises a first continuous non-fugitive polymeric phase and a second continuous non-fugitive polymeric phase;

wherein the first continuous non-fugitive polymeric phase has a plurality of interconnected periodic recesses having an average recess depth, D avg , from the polishing surface measured normal to the polishing surface from the polishing surface toward the base surface;

wherein the average recess depth, D avg , is less than the average thickness, T P-avg ;

wherein the plurality of interconnected periodic recesses are occupied with the second continuous non-fugitive polymeric phase;

wherein the first continuous non-fugitive polymeric phase has an open cell porosity of ≦6 vol %;

wherein the first continuous non-fugitive polymeric phase has a plurality of hollow core polymeric materials; wherein the plurality of hollow core polymeric materials is incorporated in the first continuous non-fugitive polymeric phase at 1 to 58 vol %;

wherein the second continuous non-fugitive polymeric phase contains an open cell porosity of ≧10 vol %;

wherein the second continuous non-fugitive polymeric phase occupying the plurality of interconnected periodic recesses has an average height, H avg , measured normal to the polishing surface from the base surface of the polishing layer toward the polishing surface;

wherein an absolute value of a difference, ΔS, between the average thickness, T P-avg , and the average height, H avg , is ≦0.5 μm; and, wherein the polishing surface is adapted for polishing a substrate.

2. The chemical mechanical polishing pad of claim 1 , wherein the plurality of interconnected periodic recesses is a group of at least two concentric recesses and wherein the average recess depth, D avg , is ≧15 mils, a width of ≧5 mils and a pitch of ≧10 mils.

3. The chemical mechanical polishing pad of claim 1 , wherein the plurality of interconnected periodic recesses is a group of at least two cross-hatched recesses.

4. The chemical mechanical polishing pad of claim 1 , further comprising:

at least one groove formed in the polishing layer at the polishing surface; wherein the at least one groove has a groove depth, G depth , from the polishing surface measured in a direction normal to the polishing surface from the polishing surface toward the base surface; wherein an average groove depth, G depth-avg ; is <the average recess depth, D avg , of the plurality of interconnected periodic recesses.

5. The chemical mechanical polishing pad of claim 4 , wherein the at least one groove is a group of at least two concentric grooves.

6. The chemical mechanical polishing pad of claim 4 , wherein the at least one groove is at least one spiral groove.

7. The chemical mechanical polishing pad of claim 4 , wherein the at least one groove is provided in a cross hatch pattern.

8. A method of polishing a substrate, comprising:

providing a substrate selected from at least one of a magnetic substrate, an optical substrate and a semiconductor substrate;

providing a chemical mechanical polishing pad according to claim 1 ;

creating dynamic contact between the polishing surface of the polishing layer and the substrate to polish a surface of the substrate; and,

conditioning of the polishing surface with an abrasive conditioner.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS CMP HOLDINGS INC.
To: DUPONT ELECTRONIC MATERIALS HOLDING, INC.
Reel/Frame 069274/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2016
From: KOZHUKH, JULIA; BRUGAROLAS BRUFAU, TERESA; QIAN, BAINIAN
To: ROHM AND HAAS ELECTRONIC MATERIALS CMP HOLDINGS, INC.
Reel/Frame 038701/0007 →