IP Library Granted Patent US 9,457,449
Granted Patent B1
US 9,457,449 · App. 14/751,364 · Granted Oct 4, 2016

Chemical mechanical polishing pad with composite polishing layer

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,457,449
App. No.
14/751,364
Granted
Oct 4, 2016
Kind
B1
Abstract

A chemical mechanical polishing pad is provided containing: a polishing layer having a polishing surface; wherein the polishing layer comprises a continuous non-fugitive polymeric phase and a discontinuous non-fugitive polymeric phase; wherein the continuous non-fugitive polymeric phase has a plurality of periodic recesses; wherein the plurality of periodic recesses are occupied with the discontinuous non-fugitive polymeric phase; wherein the continuous non-fugitive polymeric phase has an open cell porosity of ≦6 vol %; wherein the discontinuous non-fugitive polymeric phase contains an open cell porosity of ≧10 vol %; and, wherein the polishing surface is adapted for polishing a substrate.

Claims (22)

1. A chemical mechanical polishing pad, comprising:

a polishing layer having a polishing surface, a base surface and an average thickness, T P-avg , measured normal to the polishing surface from the base surface to the polishing surface;

wherein the polishing layer comprises a continuous non-fugitive polymeric phase and a discontinuous non-fugitive polymeric phase;

wherein the continuous non-fugitive polymeric phase has a plurality of periodic recesses having an average recess depth, D avg , measured normal to the polishing surface from the polishing surface toward the base surface;

wherein the average recess depth, D avg , is less than the average thickness, T P-avg ;

wherein the plurality of periodic recesses are occupied with the discontinuous non-fugitive polymeric phase;

wherein the continuous non-fugitive polymeric phase has an open cell porosity of ≦6 vol %;

wherein the discontinuous non-fugitive polymeric phase contains an open cell porosity of ≧10 vol %; and, wherein the polishing surface is adapted for polishing a substrate.

2. The chemical mechanical polishing pad of claim 1 , wherein the discontinuous non-fugitive polymeric phase occupying the plurality of periodic recesses has an average height, H avg , measured normal to the polishing surface from the base surface of the polishing layer toward the polishing surface; and, wherein an absolute value of a difference, ΔS, between the average thickness, T P-avg , and the average height, H avg , is ≦0.5 μm.

3. The chemical mechanical polishing pad of claim 2 , wherein the continuous non-fugitive polymeric phase further comprises a plurality of hollow core polymeric materials; wherein the plurality of hollow core polymeric materials is incorporated in the continuous non-fugitive polymeric phase at 1 to 35 vol %.

4. The chemical mechanical polishing pad of claim 2 , wherein the plurality of periodic recesses is a group of at least two concentric recesses and wherein the average recess depth, D avg , of the at least two concentric recesses is ≧15 mils; and, wherein the at least two concentric recesses have a width of ≧5 mils and a pitch of ≧10 mils.

5. The chemical mechanical polishing pad of claim 2 , wherein the plurality of periodic recesses is a group of at least two cross-hatched recesses.

6. The chemical mechanical polishing pad of claim 2 , further comprising:

at least one groove formed in the polishing layer at the polishing surface.

7. The chemical mechanical polishing pad of claim 6 , wherein the at least one groove is a group of at least two concentric grooves.

8. The chemical mechanical polishing pad of claim 6 , wherein the at least one groove is at least one spiral groove.

9. The chemical mechanical polishing pad of claim 6 , wherein the at least one groove is provided in a cross hatch pattern.

10. A method of polishing a substrate, comprising:

providing a substrate selected from at least one of a magnetic substrate, an optical substrate and a semiconductor substrate;

providing a chemical mechanical polishing pad according to claim 1 ;

creating dynamic contact between a polishing surface of the polishing layer and the substrate to polish a surface of the substrate; and,

conditioning of the polishing surface with an abrasive conditioner.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS CMP HOLDINGS INC.
To: DUPONT ELECTRONIC MATERIALS HOLDING, INC.
Reel/Frame 069274/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2016
From: BRUGAROLAS BRUFAU, TERESA; KOZHUKH, JULIA; QIAN, BAINIAN
To: ROHM AND HAAS ELECTRONIC MATERIALS CMP HOLDINGS, INC.
Reel/Frame 038701/0350 →