IP Library Patent Application 14804913
Patent Application
App. No. 14/804,913

PLASMA PROCESSING APPARATUS AND PLASMA PROCESSING METHOD

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Patent No.
US None
App. No.
14/804,913
Abstract

A plasma processing apparatus of an embodiment includes a chamber, an introducing part, a substrate electrode, a high-frequency power source, a low-frequency power source, and a switching mechanism. The introducing part introduces a process gas into the chamber. The substrate electrode is disposed in the chamber, a substrate is directly or indirectly mounted on the substrate electrode, and the substrate electrode includes a first and a second electrode elements alternately arranged. The high-frequency power source outputs a high-frequency voltage of 40 MHz or more for ionizing the process gas to generate plasma. The low-frequency power source outputs a low-frequency voltage of 20 MHz or less for introducing ions from the plasma. The switching mechanism applies the low-frequency voltage alternately to the first and the second electrode elements.

Claims (56)

1 . A plasma processing apparatus, comprising:

a chamber;

an introducing part configured to introduce a process gas into the chamber;

a substrate electrode disposed in the chamber and configured to mount a substrate directly or indirectly thereon, the substrate electrode including a plurality of first and a plurality of second electrode elements alternately arranged;

a high-frequency power source configured to output a high-frequency voltage of 40 MHz or more for ionizing the process gas to generate plasma;

a low-frequency power source configured to output a low-frequency voltage of 20 MHz or less for introducing ions from the plasma; and

a switching mechanism configured to apply the low-frequency voltage alternately to the first and the second electrode elements.

2 . The plasma processing apparatus of claim 1 ,

wherein the switching mechanism applies a voltage in which the low-frequency voltage and the high-frequency voltage are superposed, alternately to the first and the second electrode elements.

3 . The plasma processing apparatus of claim 1 , further comprising a counter electrode facing the substrate electrode,

wherein the high-frequency voltage is applied to the counter electrode.

4 . The plasma processing apparatus of claim 1 ,

wherein the substrate electrode further includes a plurality of third electrode elements disposed between the first and the second electrode elements; and

wherein the plasma processing apparatus further comprises a second high-frequency power source configured to apply a second high-frequency voltage for stabilizing the plasma to the third electrode elements.

5 . The plasma processing apparatus of claim 1 ,

wherein the substrate electrode includes a plurality of dielectric members disposed at least between the first and the second electrode elements.

6 . The plasma processing apparatus of claim 5 ,

wherein dielectric constants of the dielectric members are 7 or more.

7 . The plasma processing apparatus of claim 5 ,

wherein the dielectric members have plate shapes; and

wherein the first and the second electrode elements include a plurality of conductive layers disposed on the dielectric members.

8 . The plasma processing apparatus of claim 1 ,

wherein widths of the first and the second electrode elements are not less than 1 mm nor more than 5 mm; and

wherein intervals between the first and the second electrode elements are not less than 1 mm nor more than 5 mm.

9 . The plasma processing apparatus of claim 1 ,

wherein the switching mechanism includes:

a first switch configured to switch a connection state between the first electrode elements and the low-frequency power source;

a second switch configured to switch a connection state between the second electrode elements and the low-frequency power source; and

a switch controller configured to control the first and the second switch.

10 . The plasma processing apparatus of claim 9 ,

wherein the switch controller controls the first and the second switch so as to connect ones of the first and the second electrode elements to a ground when the others of the first and the second electrode elements are connected to the low-frequency power source.

11 . The plasma processing apparatus of claim 9 ,

wherein the switch controller configured to control the first and the second switch so as to repeat a first to a fourth state in sequence,

the first state being defined by the first electrode elements connected to the low-frequency power source, and the second electrode elements not connected to the low-frequency power source;

the second state being defined by both of the first and the second electrode elements connected to the low-frequency power source;

the third state being defined by the first electrode elements not connected to the low-frequency power source, and the second electrode elements connected to the low-frequency power source; and

the fourth state being defined by both of the first and the second electrode elements connected to the low-frequency power source.

12 . The plasma processing apparatus of claim 1 ,

wherein the substrate electrode includes a plurality of electrode elements arranged in lines in two directions; and

wherein the plasma processing apparatus further comprises a selecting mechanism configured to select the first and the second electrode elements from the plurality of electrode elements.

13 . The plasma processing apparatus of claim 12 ,

wherein the selecting mechanism repeatedly selects the first and the second electrode elements so as to rotate directions of arranging the first and the second electrode elements.

14 . The plasma processing apparatus of claim 1 ,

wherein the switching mechanism switches a first and a second state in accordance with a progress of processing, the first state being defined by the low-frequency voltage applied alternately to the first and the second electrode elements, the second state being defined by the low-frequency voltage applied to both of the first and the second electrode elements.

15 . The plasma processing apparatus of claim 1 ,

wherein the switching mechanism changes a period of alternately application of the low-frequency voltage to the first and the second electrode elements in accordance with a progress of processing.

16 . The plasma processing apparatus of claim 1 , further comprising a rotating mechanism configured to relatively rotate between the substrate and the substrate electrode.

17 . The plasma processing apparatus of claim 16 ,

wherein a period T of switching the first and the second electrode elements is not 0.5n times a period Tr of the rotation, where n: integer.

18 . A method of plasma processing with a plasma processing apparatus,

the apparatus comprising a substrate electrode disposed in a chamber, the substrate electrode including a plurality of first and a plurality of second electrode elements alternately arranged,

the plasma processing method comprising:

mounting a substrate directly or indirectly on the substrate electrode;

decreasing a pressure in the chamber and introducing a process gas;

ionizing the process gas in the chamber to generate plasma; and

applying an voltage of 20 MHz or less for introducing ions from the plasma, alternately to the first and the second electrode elements.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2015
From: SATO, YOSUKE; UI, AKIO; HAYASHI, HISATAKA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 036154/0717 →