Process for providing a charge dissipation path
When a hobby enthusiast has recharged the battery for a remote controlled vehicle, such as a scale facsimile automobile, boat, helicopter or airplane, the battery must be connected again to the vehicle drive system, to provide power. This operation is typically performed by connecting each lead of an electronic speed controller to each corresponding lead of the battery, through a removable barrel receptacle lead and a mating barrel plug lead respectively, attached to each corresponding lead. An improved connector lead is described herein that protects components that may be attached to either lead in a connection. The charge dissipates in a resistive member that is physically coupled to a conductive member to form at least in part a first lead. When an improved lead is connected to a mating lead, the connection initially provides a charge dissipation path through the resistive member, but subsequently provides a bypass, current carrying conductive path around the resistive member from one component to another. By making use of an improved connector, electrical components are protected, not only from hot-swap current, but also from electrostatic discharge in general.
1. A process for providing a charge dissipation path, the process comprising:
joining a first conductive member to a first electrical polarity component;
physically coupling a first resistive member to said first conductive member to form at least in part a first connector lead;
providing a first mating connector lead attached to a second electrical polarity component; and
connecting the first connector lead to the first mating connector lead, wherein connecting the first connector lead to the first mating connector lead comprises:
(a) initially dissipating a charge in a charge path from said first electrical polarity component to said second electrical polarity component using said first resistive member, and
(b) subsequently bypassing said first resistive member by further inserting said first connector lead into said first mating connector lead to provide an electrical connection between said first electrical polarity component and said second electrical polarity component.
2. The process of claim 1 , further comprising providing a retaining ring for maintaining a position of said first resistive member.
3. The process of claim 1 , further comprising connecting a second connector lead to a second mating connector lead.
4. The process of claim 3 , wherein said second connector lead is formed at least in part by joining a second conductive member to an electrical component, and physically coupling a second resistive member to said second conductive member to form at least in part said second connector lead.
5. The process of claim 1 , further comprising preventing inadvertent conductor-to-conductor contact by encompassing an exterior region of said first conductive member with an insulating jacket.
6. The process of claim 5 , further comprising providing a guide including said insulating jacket for physically aligning said first connector lead to said first mating connector lead during connection.
7. The process of claim 1 , further comprising providing a guide including a conductive shield for physically aligning the connection of said first connector lead to said first mating connector lead.