Semiconductor structures having low resistance paths throughout a wafer
A semiconductor structure with low resistance conduction paths and methods of manufacture are disclosed. The method includes forming at least one low resistance conduction path on a wafer, and forming an electroplated seed layer in direct contact with the low resistance conduction path.
1. A method, comprising:
forming a silicide layer directly on a substrate;
forming at least one low resistance conduction path in an interlevel dielectric layer above the silicide layer, wherein the at least one low resistance conduction path is located within a dicing channel;
forming an active device on the substrate and in contact with the silicide layer;
forming a barrier layer in direct contact with the low resistance conduction path;
forming an electroplated seed layer in direct contact with the barrier layer;
forming a second interlevel dielectric layer over the interlevel dielectric layer;
patterning the second interlevel dielectric layer to form a first opening exposing conductive material within the at least one low resistance conduction path; and
patterning the second interlevel dielectric layer to form a second opening above the active device,
wherein the at least one low resistance conduction path comprises a plurality of separate vias,
wherein the first opening extends over the plurality of vias,
wherein forming the barrier layer comprises forming the barrier layer on sidewalls and a bottom of the first opening such that the barrier layer is formed over the plurality of vias, and
wherein forming the barrier layer comprises forming the barrier layer on sidewalls and a bottom of the second opening.
2. The method of claim 1 , wherein the at least one low resistance conduction path is provided into the interlevel dielectric material and the low resistance conduction path is in contact with the silicide layer.
3. The method of claim 1 , wherein the silicide layer is formed at a junction between the interlevel dielectric material and an underlying substrate.
4. The method of claim 1 , wherein the forming at least one low resistance conduction path comprises etching a plurality of vias into the interlevel dielectric material to the silicide layer and filling the plurality of vias with a metal material to form metal contacts in direct contact with the silicide layer.
5. The method of claim 1 , wherein the silicide layer is formed by reaction of a thin metal film with silicon through an annealing process.
6. The method of claim 1 , wherein the silicide layer is formed in a chip area.
7. The method of claim 1 , wherein the at least one low resistance conduction path is part of a crackstop guard ring.
8. The method of claim 1 , wherein the at least one low resistance conduction path is formed by filling a via with a conductive liner on sidewalls of the via using a sputtering or CVD process, followed by a deposition of tungsten or copper material.
9. The method of claim 1 , wherein the silicide layer is formed in a dicing channel.
10. The method of claim 1 , wherein the seed layer is copper.
11. The method of claim 1 , wherein the interlevel dielectric layer is directly on and contacting a first part of the silicide layer, and the low resistance conductive path is directly on and contacting a second portion of the silicide layer.
12. The method of claim 1 , wherein the silicide layer is a conduction path for electroplating.