IP Library Granted Patent US 9,444,020
Granted Patent B2
US 9,444,020 · App. 14/943,330 · Granted Sep 13, 2016

Light-emitting device and method for manufacturing the same

Inventor: Akihiro Chida (Isehara, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01L33/483H01L27/1214H01L27/1266H01L27/3276H01L33/005H01L33/20H01L33/62H01L51/003H01L51/0024H01L51/0097H01L51/5203H01L51/56H01L2224/4847H01L2227/323H01L2227/326H01L2251/5338H01L2924/0002H01L2924/12044H01L2933/0033H01L2933/0066
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Quick Facts
Patent No.
US 9,444,020
App. No.
14/943,330
Granted
Sep 13, 2016
Kind
B2
Abstract

A highly reliable light-emitting device and a manufacturing method thereof are provided. A light-emitting element and a terminal electrode are formed over an element formation substrate; a first substrate having an opening is formed over the light-emitting element and the terminal electrode with a bonding layer provided therebetween; an embedded layer is formed in the opening; a transfer substrate is formed over the first substrate and the embedded layer; the element formation substrate is separated; a second substrate is formed under the light-emitting element and the terminal electrode; and the transfer substrate and the embedded layer are removed. In addition, an anisotropic conductive connection layer is formed in the opening, and an electrode is formed over the anisotropic conductive connection layer. The terminal electrode and the electrode are electrically connected to each other through the anisotropic conductive connection layer.

Claims (33)

1. A method for manufacturing a light-emitting device comprising a terminal electrode and a first electrode, the method comprising the steps of:

forming an EL layer over the first electrode, wherein a first layer comprising an organic compound contained in the EL layer is formed over the terminal electrode when the EL layer is formed;

forming a second electrode over the EL layer;

forming a first substrate having a first opening over the second electrode with a bonding layer interposed therebetween, wherein the terminal electrode, the first layer, and the first opening are overlapped with each other; and

exposing the terminal electrode by removing the first layer with an organic solvent.

2. The method according to claim 1 , wherein the EL layer comprises a hole-injection layer, a hole-transport layer, a light-emitting layer, an electron-transport layer, and an electron-injection layer.

3. The method according to claim 1 , wherein the bonding layer is formed of any one of a light curable adhesive, a reaction curable adhesive, a thermosetting adhesive, and an anaerobic adhesive.

4. The method according to claim 1 , wherein the bonding layer is formed of any one of an epoxy resin, an acrylic resin, and an imide resin.

5. The method according to claim 1 , wherein the light-emitting device further comprises a flexible substrate under the terminal electrode and the first electrode.

6. A method for manufacturing a light-emitting device comprising a terminal electrode and a first electrode, the method comprising the steps of:

forming an EL layer over the first electrode, wherein a first layer comprising an organic compound contained in the EL layer is formed over the terminal electrode when the EL layer is formed;

forming a second electrode over the EL layer;

forming a first substrate having a first opening over the second electrode with a bonding layer interposed therebetween, wherein the terminal electrode, the first layer, and the first opening are overlapped with each other;

exposing the terminal electrode by removing the first layer with an organic solvent;

forming an anisotropic conductive connection layer in the first opening; and

forming an external electrode electrically connected to the terminal electrode through the anisotropic conductive connection layer.

7. The method according to claim 6 , wherein the EL layer comprises a hole-injection layer, a hole-transport layer, a light-emitting layer, an electron-transport layer, and an electron-injection layer.

8. The method according to claim 6 , wherein the bonding layer is formed of any one of a light curable adhesive, a reaction curable adhesive, a thermosetting adhesive, and an anaerobic adhesive.

9. The method according to claim 6 , wherein the bonding layer is formed of any one of an epoxy resin, an acrylic resin, and an imide resin.

10. The method according to claim 6 , wherein the light-emitting device further comprises a flexible substrate under the terminal electrode and the first electrode.

11. A method for manufacturing a light-emitting device comprising a terminal electrode and a first electrode, the method comprising the steps of:

forming a first EL layer over the first electrode, wherein a first layer comprising an organic compound contained in the first EL layer is formed over the terminal electrode when the first EL layer is formed;

forming a charge generation layer over the first EL layer;

forming a second EL layer over the charge generation layer;

forming a second electrode over the second EL layer;

forming a first substrate having a first opening over the second electrode with a bonding layer interposed therebetween, wherein the terminal electrode, the first layer, and the first opening are overlapped with each other;

exposing the terminal electrode by removing the first layer with an organic solvent;

forming an anisotropic conductive connection layer in the first opening; and

forming an external electrode electrically connected to the terminal electrode through the anisotropic conductive connection layer.

12. The method according to claim 11 , wherein the first EL layer comprises a hole-injection layer, a hole-transport layer, a light-emitting layer, an electron-transport layer, and an electron-injection layer.

13. The method according to claim 11 , wherein the bonding layer is formed of any one of a light curable adhesive, a reaction curable adhesive, a thermosetting adhesive, and an anaerobic adhesive.

14. The method according to claim 11 , wherein the bonding layer is formed of any one of an epoxy resin, an acrylic resin, and an imide resin.

15. The method according to claim 11 , wherein the light-emitting device further comprises a flexible substrate under the terminal electrode and the first electrode.

Priority Claims (3)
JP 2013-051231 · Mar 14, 2013 · national
JP 2013-093328 · Apr 26, 2013 · national
JP 2013-120369 · Jun 7, 2013 · national
Continuity (3)
Continuation 14620425 · Feb 12, 2015
Continuation 14202810 · Mar 10, 2014
Related Publication 20160072021A1 · Mar 10, 2016