IP Library Granted Patent US 9,899,122
Granted Patent B2
US 9,899,122 · App. 14/950,231 · Granted Feb 20, 2018

Display device connected by anisotropic conductive film

Inventor: Hyun Joo Seo (Suwon-si, KR)
Assignee: SAMSUNG SDI CO., LTD.
H01B1/20H01L23/4828H05K3/323H01L2224/83851
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Quick Facts
Patent No.
US 9,899,122
App. No.
14/950,231
Granted
Feb 20, 2018
Kind
B2
Abstract

A display device connected by an anisotropic conductive film, wherein the anisotropic conductive film has a first z-axis length variation rate of 10% to 90%, as measured using a thermo-mechanical analyzer and calculated according to Equation 1: first z -axis length variation rate=[( L 1 −L 0 )/ L 0 ]×100(%)  (1), wherein, L 0 is a z-axis length of the anisotropic conductive film at a heating start temperature, and L 1 is a maximum z-axis length of the anisotropic conductive film at 130° C. to 170° C. after being heated, as measured using the thermo-mechanical analyzer.

Claims (44)

1. A display device, comprising: an electrical connection connected by an anisotropic conductive film, wherein the anisotropic conductive film has a first z-axis length variation rate of 10% to 90%, as measured using a thermo-mechanical analyzer and calculated according to Equation 1:

first z -axis length variation rate=[( L 1 −L 0 )/ L 0 ]×100(%)  (1),

wherein, L 0 is a z-axis length of the anisotropic conductive film at a heating start temperature, and L 1 is a maximum z-axis length of the anisotropic conductive film at 130° C. to 170° C. after being heated, as measured using the thermo-mechanical analyzer,

wherein the anisotropic conductive film is prepared from a composition that includes:

a binder resin;

2-hydroxy-3-phenoxypropyl acrylate;

a curing initiator; and

conductive particles, and

wherein the 2-hydroxy-3-phenoxypropyl acrylate is present in the composition in an amount of 10 wt % to 50 wt %, in terms of solid content of the composition.

2. The display device as claimed in claim 1 , wherein the anisotropic conductive film has a second z-axis length variation rate of −10% to +60%, as measured using a thermo-mechanical analyzer and calculated according to Equation 2:

second z -axis length variation rate=[( L 2 −L 0 )/ L 0 ]×100(%)  (2),

wherein, L 0 is the z-axis length of the anisotropic conductive film at the heating start temperature, and L 2 is a z-axis length of the anisotropic conductive film at 25° C., as measured using the thermo-mechanical analyzer after being heated to 220° C. and cooled to 20° C.

3. The display device as claimed in claim 1 , wherein the anisotropic conductive film has a minimum melt viscosity of 20,000 Pa·sec or less.

4. The display device as claimed in claim 1 , wherein the anisotropic conductive film has an adhesive strength of 500 gf/cm or more, as measured after preliminary compression under conditions of 70° C., 1.0 MPa and 1 second and main compression under conditions of 150° C., 3.0 MPa and 5 second.

5. The display device as claimed in claim 1 , wherein the anisotropic conductive film has a ratio of bubble area in a space between electrodes to total area of the space of 15% or less, as measured after being left at 85° C. and 85% RH for 500 hours subsequent to preliminary compression under conditions of 70° C., 1.0 MPa and 1 second and main compression under conditions of 150° C., 3.0 MPa and 5 second.

6. The display device as claimed in claim 1 , wherein the binder resin has a glass transition temperature of −10° C. to 90° C.

7. The display device as claimed in claim 1 , wherein a weight ratio of the binder resin to the 2-hydroxy-3-phenoxypropyl acrylate is 8:1 to 1:1.

8. The display device as claimed in claim 1 , wherein the binder resin has a weight average molecular weight of 90,000 g/mol or less.

9. The display device as claimed in claim 8 , wherein the binder resin includes at least two binder resins having different molecular weights.

10. The display device as claimed in claim 9 , wherein the binder resin includes:

at least one binder resin having a weight average molecular weight of 20,000 g/mol to 50,000 g/mol, and

at least one binder resin having a weight average molecular weight of greater than 50,000 g/mol to 90,000 g/mol.

11. A display device, comprising: an electrical connection connected by an anisotropic conductive film, wherein the anisotropic conductive film is prepared from a composition that includes:

a binder resin having a glass transition temperature of −10° C. to 90° C. and a weight average molecular weight of 90,000 g/mol or less;

a radical polymerizable material that includes 2-hydroxy-3-phenoxypropyl acrylate, the 2-hydroxy-3-phenoxypropyl acrylate being present in the composition in an amount of 10 wt % to 50 wt %, in terms of solid content of the composition;

a curing initiator; and

conductive particles, and

wherein the anisotropic conductive film has a z-axis length variation rate of −10% to 60%, as measured using a thermo-mechanical analyzer and calculated according to Equation 2:

Z -axis length variation rate=[( L 2 −L 0 )/ L 0 ]×100(%)  (2),

wherein, L 0 is a z-axis length of the anisotropic conductive film at a heating start temperature, and L 2 is a z-axis length of the anisotropic conductive film at 25° C., as measured using the thermo-mechanical analyzer after being heated to 220° C. and cooled to 20° C.

12. The display device as claimed in claim 11 , wherein a weight ratio of the binder resin to the 2-hydroxy-3-phenoxypropyl acrylate is 8:1 to 1:1.

13. The display device as claimed in claim 11 , wherein the composition includes:

20 wt % to 70 wt % of the binder resin;

the 10 wt % to 50 wt % of the 2 hydroxy-3-phenoxypropyl acrylate;

1 wt % to 10 wt % of the curing initiator; and

1 wt % to 20 wt % of the conductive particles, wherein the wt % is in terms of solid content of the composition.

14. An anisotropic conductive film, comprising:

a binder resin having a glass transition temperature of −10° C. to 90° C. and a weight average molecular weight of 90,000 g/mol or less;

a radical polymerizable material that includes 2-hydroxy-3-phenoxypropyl acrylate, the 2-hydroxy-3-phenoxypropyl acrylate being present in the composition in an amount of 10 wt % to 50 wt %, in terms of solid content of the composition;

a curing initiator; and

conductive particles, and

wherein the anisotropic conductive film has a z-axis length variation rate of −10% to 60%, as measured using a thermo-mechanical analyzer and calculated according to Equation 2:

Z -axis length variation rate=[( L 2 −L 0 )/ L 0 ]×100(%)  (2),

wherein, L 0 is a z-axis length of the anisotropic conductive film at a heating start temperature, and L 2 is a z-axis length of the anisotropic conductive film at 25° C., as measured using the thermo-mechanical analyzer after being heated to 220° C. and cooled to 20° C.

Assignments (4)
MERGER Recorded Mar 26, 2025
From: KUKDO ADVANCED MATERIALS CO., LTD.
To: KUKDO CHEMICAL CO., LTD.
Reel/Frame 070646/0572 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2022
From: KUKDO CHEMICAL CO., LTD.
To: KUKDO ADVANCED MATERIALS CO., LTD.
Reel/Frame 060940/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2019
From: SAMSUNG SDI CO., LTD.
To: KUDKO CHEMICAL CO., LTD.
Reel/Frame 050640/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2015
From: SEO, HYUN JOO
To: SAMSUNG SDI CO., LTD.
Reel/Frame 037130/0469 →
Priority Claims (1)
KR 10-2014-0167165 · Nov 27, 2014 · national
Continuity (1)
Related Publication 20160155529A1 · Jun 2, 2016