IP Library Granted Patent US 10,012,453
Granted Patent B2
US 10,012,453 · App. 14/962,788 · Granted Jul 3, 2018

Thermally conductive sheet and method for producing thermally conductive sheet

Inventor: Keisuke Aramaki (Tokyo, JP)
Assignee: Dexerials Corporation
F28F21/02B29C47/0004B29C47/0021B29C47/0069B29C47/0869C08K3/105C08K3/22C08K3/28C08K7/06F28F21/04F28F21/065H01L23/3737B29C47/0016B29C47/0066B29C2793/0027B29K2083/00B29K2105/12B29K2105/16B29K2995/0013B29L2031/18C08K2003/2227C08K2003/282C08K2201/004H01L2924/0002
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Quick Facts
Patent No.
US 10,012,453
App. No.
14/962,788
Granted
Jul 3, 2018
Kind
B2
Abstract

A thermally conductive sheet having good thermal conductivity in the thickness direction and a method for producing a thermally conductive sheet. A thermally conductive sheet having a surface with an L* value in a L*a*b color system of 29 or more and 47 or less is obtained by preparing a thermally conductive composition comprising a curable resin composition, thermally conductive fibers, and thermally conductive particles, extrusion-molding the thermally conductive composition to obtain a columnar cured product, and cutting the columnar cured product in a direction almost perpendicular to a length direction of a column to a predetermined thickness.

Claims (24)

1. A thermally conductive sheet comprising:

a curable resin composition;

thermally conductive fibers; and

thermally conductive particles,

wherein an L* value in a L*a*b* color system of a surface of the thermally conductive sheet is 29 or more and 47 or less.

2. The thermally conductive sheet according to claim 1 , wherein

the thermally conductive fibers are carbon fibers, and

the thermally conductive particles are alumina, combination of alumina and aluminum nitride, combination of alumina and aluminum hydroxide, or combination of alumina, aluminum nitride, and aluminum hydroxide.

3. The thermally conductive sheet according to claim 2 , wherein

an average fiber length of the thermally conductive fibers is 40 μm or more and 250 μm or less, and

an average particle diameter of the thermally conductive particles is 0.5 μm or more and 10 μm or less.

4. The thermally conductive sheet according to claim 3 , wherein the thermally conductive particles comprise two or more kinds of particles having different average particle diameters.

5. The thermally conductive sheet according to claim 1 , wherein

an amount of the thermally conductive fibers is 15% by volume or more and 35% by volume or less, and

an amount of the thermally conductive particles is 20% by volume or more and 60% by volume or less.

6. The thermally conductive sheet according to claim 1 , obtained by extrusion-molding a thermally conductive composition containing the curable resin composition, the thermally conductive fibers, and the thermally conductive particles to obtain a columnar cured product, and cutting the columnar cured product in a direction almost perpendicular to a length direction of a column.

7. The thermally conductive sheet according to claim 5 , obtained by extrusion-molding a thermally conductive composition containing the curable resin composition, the thermally conductive fibers, and the thermally conductive particles to obtain a columnar cured product, and cutting the columnar cured product in a direction almost perpendicular to a length direction of a column.

8. A method for producing a thermally conductive sheet, comprising:

preparing a thermally conductive composition comprising a curable resin composition, thermally conductive fibers, and thermally conductive particles;

extrusion-molding the thermally conductive composition to obtain a columnar cured product; and

cutting the columnar cured product in a direction almost perpendicular to a length direction of a column to a predetermined thickness to obtain a thermally conductive sheet having a surface with an L* value in a L*a*b* color system of 29 or more and 47 or less.

9. The method for producing a thermally conductive sheet according to claim 8 , wherein

in the molding, a plurality of columnar temporarily molded bodies are aligned so as to be adjacent to each other in a direction orthogonal to a longitudinal direction, and a fully molded body in which the plurality of temporarily molded bodies are integrated with each other is molded, and

in the cutting, the fully molded body is cut in a direction almost orthogonal to a longitudinal direction of the fully molded body.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 12, 2025
From: DEXERIALS CORPORATION
To: SEKISUI CHEMICAL CO., LTD.
Reel/Frame 071999/0883 →
CHANGE OF ADDRESS Recorded Jun 30, 2025
From: DEXERIALS CORPORATION
To: DEXERIALS CORPORATION
Reel/Frame 071756/0646 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2015
From: ARAMAKI, KEISUKE
To: DEXERIALS CORPORATION
Reel/Frame 037241/0545 →
Priority Claims (1)
JP 2013-128534 · Jun 19, 2013 · national
Continuity (2)
Continuation PCTJP2014065977 · Jun 17, 2014
Related Publication 20160091265A1 · Mar 31, 2016