IP Library Granted Patent US 10,333,144
Granted Patent B2
US 10,333,144 · App. 14/989,602 · Granted Jun 25, 2019

Metal-ion battery with hexacyanometallate electrode

Inventors: Yuhao Lu (Camas, WA); Jong-Jan Lee (Camas, WA)
Assignee: SHARP KABUSHIKI KAISHA
H01M4/58H01M4/0404H01M4/0438H01M4/0445H01M4/139H01M10/054H01M4/0459H01M4/587
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Quick Facts
Patent No.
US 10,333,144
App. No.
14/989,602
Granted
Jun 25, 2019
Kind
B2
Abstract

A method is provided for forming a metal-ion battery electrode with large interstitial spacing. A working electrode with hexacyanometallate particles overlies a current collector. The hexacyanometallate particles have a chemical formula A m M1 x M2 y (CN) 6 .zH 2 O, and have a Prussian Blue hexacyanometallate crystal structure, where A is either alkali or alkaline-earth cations. M1 and M2 are metals with 2+ or 3+ valance positions. The working electrode is soaked in an organic first electrolyte including a salt including alkali or alkaline earth cations. A first electric field is created in the first electrolyte between the working electrode and a first counter electrode, causing A cations and water molecules to be simultaneously removed from interstitial spaces in the Prussian Blue hexacyanometallate crystal structure, forming hexacyanometallate particles having the chemical formula of A m′ M1 x M2 y (CN) 6 .z′H 2 O, where m′<m and z′<z, overlying the working electrode.

Claims (48)

1. A pre-fabricated metal-ion electrode, prior to exposure to an electrolyte in a battery, the electrode comprising:

hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A m′ M1 x M2 y (CN) 6 .z′H 2 O, and having a Prussian Blue hexacyanometallate crystal structure,

where A is selected from a group consisting of alkali cations;

where M1 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where m′ is in a range of greater than 1 to 2;

where xx is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5; and,

where z′ is 0.

2. The electrode of claim 1 wherein the A cations are selected from a group consisting of Na + and K + .

3. The electrode of claim 1 further comprising:

a solid-electrolyte interphase (SEI) layer overlying the electrode.

4. A metal-ion battery comprising:

a first electrode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A′ n A m′ M1 x M2 y (CN) 6 .z′H 2 O, and having a Prussian Blue hexacyanometallate crystal structure,

where A cations are selected from a group consisting of alkali cations;

where A′ cations are selected from a group consisting of alkali cations;

where M1 is a metal selected from a group consisting of 2 + and 3 + valance positions;

where M2 is a metal selected from a group consisting of 2 + and 3 + valence positions;

where m′ is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where n is in a range of 0 to 2;

where y is in a range of 0.5 to 1.5;

where z′ is 0;

an organic electrolyte including A′ cations; and,

a counter electrode.

5. The battery of claim 4 wherein the first electrode is selected from a group consisting of an anode and a cathode.

6. The battery of claim 4 wherein the first electrode hexacyanometallate particles have the chemical formula of A m′ M1 x M2 y (CN) 6 , where n=0.

7. The battery of claim 4 wherein A cations are selected from a first group consisting of a Na + and K + ; and,

wherein the A′ cations are selected from a second group consisting of Na + and K + .

8. The battery of claim 4 further comprising:

a solid-electrode interphase (SEI) layer overlying the first electrode.

9. The battery of claim 4 wherein the counter electrode includes A′ cations.

10. A metal-ion battery comprising:

a first electrode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A m′ M1 x M2 y (CN) 6 .z′H 2 O, and having a Prussian Blue hexacyanometallate crystal structure,

where A is selected from a group consisting of alkali cations;

where M1 is a metal selected from a group consisting of 2 + and 3 + valence positions;

where M2 is a metal selected from a group consisting of 2 + and 3 + valance positions;

where m′ is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

where z′ is 0;

an organic electrolyte including a salt containing A′ cations selected from the group of alkali cations; and,

a counter electrode comprising A′ elements, where A′ is selected from a group consisting of alkali elements.

11. The battery of claim 10 wherein the first electrode is selected from a group consisting of an anode and a cathode.

12. The battery of claim 10 wherein the A cations are selected from a first group consisting of Na + and K + ; and,

wherein the organic electrolyte A′ cations are selected from a second group consisting of Na + and K + .

13. The battery of claim 10 further comprising:

a solid-electrolyte interphase (SEI) layer overlying the first electrode.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2018
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 047804/0691 →
CONFIRMATORY LICENSE Recorded Sep 29, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043740/0674 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2017
From: LU, YUHAO; LEE, JONG-JAN
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 043119/0017 →
Continuity (2)
Division 13432993 · Mar 28, 2012
Related Publication 20160118659A1 · Apr 28, 2016
Cited By (2)
US 12,261,283 US 12,322,783