IP Library Granted Patent US 9,978,609
Granted Patent B2
US 9,978,609 · App. 15/001,846 · Granted May 22, 2018

Low dishing copper chemical mechanical planarization

Inventors: Xiaobo Shi (Chandler, AZ); James Allen Schlueter (Phoenix, AZ); Joseph Rose (Chandler, AZ); Mark Leonard O'Neill (Queen Creek, AZ); Malcolm Grief (Phoenix, AZ)
Assignee: VERSUM MATERIALS US, LLC
H01L21/3212B24B37/044C09G1/02C09K3/1463
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Quick Facts
Patent No.
US 9,978,609
App. No.
15/001,846
Granted
May 22, 2018
Kind
B2
Abstract

Copper chemical mechanical polishing (CMP) formulation, method and system are disclosed. The CMP formulation comprises particulate materials, at least two or more amino acids, oxidizer, corrosion inhibitor, and rest being water.

Claims (61)

1. A copper chemical mechanical polishing (CMP) formulation consisting essentially of:

0.001 to 0.25 wt % particulate materials;

0.01 to 16 wt % at least two amino acids selected from the group consisting of aminoacetic acid (glycine), serine, lysine, glutamine, L-alanine, DL-alanine, Beta-alanine, iminoacetic acid, asparagine, aspartic acid, valine, sarcosine, bicine, tricin, proline, and mixtures thereof;

0.25 to 5 wt % oxidizer;

0.1 ppm to 2 wt % corrosion inhibitor;

water;

and optionally at least one selected from the group consisting of

a surfactant selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, sulfate or sulfonate surfactant, glyceroal propoxylate, glyceroal ethoxylate, non-ionic alkyl ethoxylate surfactant, amine oxide surfactant, glycolic acid ethoxylate oleyl ether, ethoxylated alcohols, and combinations thereof;

pH adjusting agent; and

biocide;

wherein

the particulate material is selected from the group consisting of fumed silica, colloidal silica, fumed alumina, colloidal alumina, cerium oxide, titanium dioxide, zirconium oxide, polystyrene, polymethyl methacrylate, mica, hydrated aluminum silicate, and mixtures thereof; and

weight concentration ratio of one amino acid to another amino acid used in the slurry ranges from 25:75 to 75:25; and

the formulation has a pH from 4 to 9.

2. The chemical mechanical polishing (CMP) formulation of claim 1 , wherein the oxidizer is selected from the group consisting of hydrogen peroxide, ammonium dichromate, ammonium perchlorate, ammonium persulfate, benzoyl peroxide, bromates, calcium hypochlorite, eerie sulfate, chlorates, chromium trioxide, ferric trioxide, ferric chloride, iodates, iodine, magnesium perchlorate, magnesium dioxide, nitrates, periodic acid, permanganic acid, potassium dichromate, potassium ferricyanide, potassium permanganate, potassium persulfate, sodium bismuthate, sodium chlorite, sodium dichromate, sodium nitrite, sodium perborate, sulfates, peracetic acid, urea-hydrogen peroxide, perchloric acid, di-t-butyl peroxide, monopersulfates, dipersulfates, and combinations thereof.

3. The chemical mechanical polishing (CMP) formulation of claim 1 , wherein the corrosion inhibitor is selected from the group consisting of nitrogenous cyclic compound selected from the group consisting of 1,2,3-triazole, 1,2,4 triazole, 1,2,3-benzotriazole, 5-methylbenzotriazole, benzotriazole, 1-hydroxybenzotriazole, 4-hydroxybenzotriazole, 4-amino-4H-1,2,4-triazole, benzimidazole; 5-amino triazole, benzothiazole, triazinethiol, triazinedithiol, and triazinetrithiol; isocyanurate and combinations thereof.

4. The chemical mechanical polishing (CMP) formulation of claim 1 , wherein the particulate material is colloidal silica; the amino acid is selected from the group consisting of aminoacetic acid (glycine), alanine, bicine, and sarcosine; the oxidizer is hydrogen peroxide; the corrosion inhibitor is selected from the group consisting of 1,2,4-triazole and 5-amino triazole; the surfactant is selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, ethoxylate-propoxylate surfactant, polyether dispersion; the water is deionized water; and the pH is from 6 to 8.

5. A method of chemical mechanical polishing a copper containing semiconductor substrate, comprising steps of:

Providing the semiconductor substrate having a surface containing copper;

providing a polishing pad;

providing a chemical mechanical polishing (CMP) formulation consisting essentially of

0.001 to 0.25 wt % particulate materials;

0.01 to 16 wt % at least two amino acids selected from the group consisting of aminoacetic acid (glycine), serine, lysine, glutamine, L-alanine, DL-alanine, Beta-alanine, iminoacetic acid, asparagine, aspartic acid, valine, sarcosine, bicine, tricin, proline, and mixtures thereof;

0.25 to 5 wt % oxidizer,

0.1 ppm to 2 wt % corrosion inhibitor,

water;

and optionally at least one selected from the group consisting of

a surfactant selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, sulfate or sulfonate surfactant, glyceroal propoxylate, glyceroal ethoxylate, non-ionic alkyl ethoxylate surfactant, amine oxide surfactant, glycolic acid ethoxylate oleyl ether, ethoxylated alcohols, and combinations thereof;

pH adjusting agent; and

biocide;

wherein

the particulate material is selected from the group consisting of fumed silica, colloidal silica, fumed alumina, colloidal alumina, cerium oxide, titanium dioxide, zirconium oxide, polystyrene, polymethyl methacrylate, mica, hydrated aluminum silicate, and mixtures thereof;

weight concentration ratio of one amino acid to another amino acid used in the slurry ranges from 25:75 to 75:25; and

the formulation has a pH from 4 to 9;

contacting the surface of the semiconductor substrate with the polishing pad and the chemical mechanical polishing formulation; and

polishing the surface of the semiconductor;

wherein at least a portion of the surface containing copper is in contact with both the polishing pad and the chemical mechanical polishing formulation.

6. The method of claim 5 , wherein the oxidizer is selected from the group consisting of hydrogen peroxide, ammonium dichromate, ammonium perchlorate, ammonium persulfate, benzoyl peroxide, bromates, calcium hypochlorite, ceric sulfate, chlorates, chromium trioxide, ferric trioxide, ferric chloride, iodates, iodine, magnesium perchlorate, magnesium dioxide, nitrates, periodic acid, permanganic acid, potassium dichromate, potassium ferricyanide, potassium permanganate, potassium persulfate, sodium bismuthate, sodium chlorite, sodium dichromate, sodium nitrite, sodium perborate, sulfates, peracetic acid, urea-hydrogen peroxide, perchloric acid, di-t-butyl peroxide, monopersulfates, dipersulfates, and combinations thereof.

7. The method of claim 5 , wherein the corrosion inhibitor is selected from the group consisting of nitrogenous cyclic compound selected from the group consisting of 1,2,3-triazole, 1,2,4 triazole, 1,2,3-benzotriazole, 5-methylbenzotriazole, benzotriazole, 1-hydroxybenzotriazole, 4-hydroxybenzotriazole, 4-amino-4H-1,2,4-triazole, benzimidazole; benzothiazole, 5-amino triazole, triazinethiol, triazinedithiol, and triazinetrithiol; isocyanurate and combinations thereof.

8. The method of claim 5 , wherein the particulate material is colloidal silica; the amino acid is selected from the group consisting of aminoacetic acid (glycine), alanine, bicine, and sarcosine; the oxidizer is hydrogen peroxide; the corrosion inhibitor is selected from the group consisting of 1,2,4-triazole and 5-amino triazole; the surfactant is selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, ethoxylate-propoxylate surfactant, polyether dispersion; the water is deionized water; and the pH is from 6 to 8.

9. A system of chemical mechanical polishing, comprising

a semiconductor substrate having a surface containing copper;

providing a polishing pad;

providing a chemical mechanical polishing (CMP) formulation consisting essentially of

0.001 to 0.25 wt % particulate materials;

0.01 to 16 wt % at least two amino acids selected from the group consisting of aminoacetic acid (glycine), serine, lysine, glutamine, L-alanine, DL-alanine, Beta-alanine, iminoacetic acid, asparagine, aspartic acid, valine, sarcosine, bicine, tricin, proline, and mixtures thereof;

0.25 to 5 wt % oxidizer;

0.1 ppm to 2 wt % corrosion inhibitor;

water;

and optionally at least one selected from the group consisting of

a surfactant selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, sulfate or sulfonate surfactant, glyceroal propoxylate, glyceroal ethoxylate, non-ionic alkyl ethoxylate surfactant, amine oxide surfactant, glycolic acid ethoxylate oleyl ether, ethoxylated alcohols, and combinations thereof;

pH adjusting agent; and

biocide;

wherein

the particulate material is selected from the group consisting of fumed silica, colloidal silica, fumed alumina, colloidal alumina, cerium oxide, titanium dioxide, zirconium oxide, polystyrene, polymethyl methacrylate, mica, hydrated aluminum silicate, and mixtures thereof;

weight concentration ratio of one amino acid to another amino acid used in the slurry ranges from 25:75 to 75:25; and

the formulation has a pH from 4 to 9;

wherein at least a portion of the surface containing copper is in contact with both the polishing pad and the chemical mechanical polishing formulation.

10. The system of claim 9 , wherein the oxidizer is selected from the group consisting of hydrogen peroxide, ammonium dichromate, ammonium perchlorate, ammonium persulfate, benzoyl peroxide, bromates, calcium hypochlorite, ceric sulfate, chlorates, chromium trioxide, ferric trioxide, ferric chloride, iodates, iodine, magnesium perchlorate, magnesium dioxide, nitrates, periodic acid, permanganic acid, potassium dichromate, potassium ferricyanide, potassium permanganate, potassium persulfate, sodium bismuthate, sodium chlorite, sodium dichromate, sodium nitrite, sodium perborate, sulfates, peracetic acid, urea-hydrogen peroxide, perchloric acid, di-t-butyl peroxide, monopersulfates, dipersulfates, and combinations thereof.

11. The system of claim 9 , wherein the corrosion inhibitor is selected from the group consisting of nitrogenous cyclic compound selected from the group consisting of 1,2,3-triazole, 1,2,4-triazole, 1,2,3-benzotriazole, 5-methylbenzotriazole, benzotriazole, 1-hydroxybenzotriazole, 4-hydroxybenzotriazole, 4-amino-4H-1,2,4-triazole, 5-amino triazole; benzimidazole; benzothiazole, triazinethiol, triazinedithiol, and triazinetrithiol; isocyanurate and combinations thereof.

12. The system of claim 9 , wherein the particulate material is colloidal silica; the amino acid is selected from the group consisting of aminoacetic acid (glycine), alanine, bicine, and sarcosine; the oxidizer is hydrogen peroxide; the corrosion inhibitor is selected from the group consisting of 1,2,4-triazole and 5-amino triazole; the surfactant is selected from the group consisting of phenyl ethoxylate surfactant, acetylenic diol surfactant, ethoxylate-propoxylate surfactant, polyether dispersion; the water is deionized water; and the pH is from 6 to 8.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Oct 7, 2019
From: CITIBANK, N.A., AS AGENT
To: VERSUM MATERIALS US, LLC
Reel/Frame 050647/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2017
From: AIR PRODUCTS AND CHEMICALS, INC.
To: VERSUM MATERIALS US, LLC
Reel/Frame 041772/0733 →
PATENT SECURITY AGREEMENT Recorded Oct 27, 2016
From: VERSUM MATERIALS US, LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040503/0442 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2016
From: SHI, XIAOBO; SCHLUETER, JAMES ALLEN; ROSE, JOSEPH; O'NEILL, MARK LEONARD; GRIEF, MALCOLM
To: AIR PRODUCTS AND CHEMICALS, INC.
Reel/Frame 039477/0015 →
Continuity (2)
Provisional Application 62153213 · Apr 27, 2015
Related Publication 20160314989A1 · Oct 27, 2016