Face sealed fittings
Face-sealed fittings are described for joining flanged tubes. These fittings utilize unique designs for pairing rings, nipples, and nuts to provide several advantages over prior art designs. Face-sealed fittings provided herein are symmetrical and genderless, and are field attachable/removable over previously welded glands. Moreover, they are torque free and have footprints comparable or smaller than legacy assemblies.
1. An assembly comprising:
a first tube;
a first flange, the first flange disposed at a terminus of the first tube, defining a first outwardly projecting flange shoulder, and characterized by a first maximum external flange diameter;
a first pairing ring, the first pairing ring defining a proximal rib, a distal rib, and a first pairing ring engagement feature;
a nipple, the nipple defining a first nipple engagement feature and first external nipple threads, and characterized by a minimum internal nipple diameter greater than the first maximum external flange diameter;
a first nut, the first nut defining first internal nut threads and a first inwardly projecting nut shoulder, the first inwardly projecting nut shoulder defining a first hole having a diameter greater than the first maximum external flange diameter; and
a gasket;
wherein:
the first pairing ring surrounds a portion of the first tube adjacent to the first flange;
the first pairing ring abuts the first outwardly projecting flange shoulder;
the first pairing ring abuts the first inwardly projecting nut shoulder;
the nipple at least partially surrounds the first outwardly projecting flange shoulder;
the nipple at least partially surrounds the first pairing ring;
the entire nipple is in spaced relation to the first tube, and the proximal rib occupies a space between the first tube and the nipple;
the first nut at least partially surrounds the first pairing ring;
the entire first nut is in spaced relation to the first tube, and the distal rib occupies a space between the first tube and the first inwardly projecting nut shoulder;
at least a portion of the first internal nut threads engage at least a portion of the first external nipple threads;
the first nipple engagement feature interlocks with the first pairing ring engagement feature so as to inhibit relative rotation between the nipple and the first pairing ring;
the gasket forms a gastight seal with the first flange; and
the first pairing ring, the nipple, the first tube, and the first flange are not permanently altered by forming the gastight seal in the assembly.
2. The assembly of claim 1 , further comprising:
a second tube;
a second flange, the second flange disposed at a terminus of the second tube;
a second nut, the second nut defining second internal nut threads;
wherein the nipple further defines second external nipple threads, and
at least a portion of the second internal nut threads engage at least a portion of the second external nipple threads.
3. The assembly of claim 2 , wherein the first flange and the second flange are urged towards one another as the first internal nut threads threadably engage the first external nipple threads and the second internal nut threads threadably engage the second external nipple threads.
4. The assembly of claim 2 , wherein the gasket is disposed between the first flange and the second flange.
5. The assembly of claim 1 , wherein the first pairing ring comprises:
a first pairing ring portion; and
a second pairing ring portion, the second pairing ring portion being manually separable from the first pairing ring portion.
6. The assembly of claim 1 , wherein;
the first pairing ring engagement feature comprises a projection; and
the first nipple engagement feature comprises a slot dimensioned to receive the projection.
7. The assembly of claim 1 , wherein;
the first nipple engagement feature comprises a projection; and
the first pairing ring engagement feature comprises a slot dimensioned to receive the projection.
8. The assembly of claim 1 , wherein:
the first pairing ring further defines a second pairing ring engagement feature; and
the nipple further defines a second nipple engagement feature;
wherein the second pairing ring engagement feature interlocks with the second nipple engagement feature so as to further inhibit relative rotation between the nipple and the first pairing ring.
9. The assembly of claim 1 , wherein the nipple further defines an adapter nut, the adapter nut defining internal adapter nut threads therein.
10. A method for mating tubing, the method comprising the steps of
receiving a first tube;
receiving a first flange, the first flange disposed at a terminus of the first tube, defining a first outwardly projecting flange shoulder, and characterized by a first maximum external flange diameter;
receiving a first pairing ring, the first pairing ring defining a proximal rib, a distal rib, and a first pairing ring engagement feature;
receiving a nipple, the nipple defining a first nipple engagement feature and first external nipple threads, and characterized by a minimum internal nipple diameter greater than the first maximum external flange diameter;
receiving a first nut, the first nut defining first internal nut threads and a first inwardly projecting nut shoulder, the first inwardly projecting nut shoulder defining a first hole having a diameter greater than the first maximum external flange diameter;
receiving a gasket; and
assembling such that, simultaneously:
the first pairing ring surrounds a portion of the first tube adjacent to the first flange;
the first pairing ring abuts the first outwardly projecting flange shoulder;
the first pairing ring abuts the first inwardly projecting nut shoulder;
the nipple at least partially surrounds the first outwardly projecting flange shoulder;
the nipple at least partially surrounds the first pairing ring;
the entire nipple is in spaced relation to the first tube, and the proximal rib occupies a space between the first tube and the nipple;
the first nut at least partially surrounds the first pairing ring;
the entire first nut is in spaced relation to the first tube, and the distal rib occupies a space between the first tube and the first inwardly projecting nut shoulder;
at least a portion of the first internal nut threads engage at least a portion of the first external nipple threads;
the first nipple engagement feature interlocks with the first pairing ring engagement feature so as to inhibit relative rotation between the nipple and the first pairing ring;
the gasket forms a gastight seal with the first flange; and
the first pairing ring, the nipple, the first tube, and the first flange are not permanently altered by forming the gastight seal during the step of assembling.
11. The method of claim 10 , further comprising the steps of:
receiving a second tube;
receiving a second flange, the second flange disposed at a terminus of the second tube wherein the nipple further defines second external nipple threads;
receiving a second nut, the second nut defining second internal nut threads;
assembling such that
at least a portion of the second internal nut threads engage at least a portion of the second external nipple threads.