IP Library › Granted Patent US 10,566,285
Granted Patent B2
US 10,566,285 · App. 15/170,954 · Granted Feb 18, 2020

Semiconductor device and method for fabricating the same

Inventors: Chih-Kai Hsu (Tainan, TW); Yu-Hsiang Hung (Tainan, TW); Wei-Chi Cheng (Kaohsiung, TW); Ssu-I Fu (Kaohsiung, TW); Jyh-Shyang Jenq (Pingtung County, TW)
Assignee: UNITED MICROELECTRONICS CORP.
H01L23/535H01L21/76805H01L21/76816H01L21/76819H01L21/76829H01L21/76895H01L23/485H01L23/5283H01L29/0847H01L29/161H01L29/165H01L29/24H01L29/267H01L29/7848
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Quick Facts
Patent No.
US 10,566,285
App. No.
15/170,954
Granted
Feb 18, 2020
Kind
B2
Abstract

A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate; forming a gate structure on the substrate; forming an epitaxial layer adjacent to the gate structure; forming an interlayer dielectric (ILD) layer on the gate structure; forming a first contact hole in the ILD layer adjacent to the gate structure; and forming a cap layer in the recess, in which a top surface of the cap layer is even with or lower than a top surface of the substrate.

Claims (18)

1. A semiconductor device, comprising:

a substrate;

a gate structure on the substrate;

an epitaxial layer in the substrate adjacent to the gate structure; and

a cap layer on the epitaxial layer, wherein a top surface of the cap layer is even with or lower than a top surface of the substrate, the top surface of the cap layer comprises a planar surface parallel to a top surface of the substrate, and a top surface of the epitaxial layer comprises a first planar inclined sidewall extending upward from one end of a curved surface, and a second planar inclined sidewall extending upward from other end of the curved surface, wherein the curved surface is substantially semicircular under cross-sectional view and is in direct contact to sidewalls and a bottom surface of the cap layer.

2. The semiconductor device of claim 1 , further comprising:

an interlayer dielectric (ILD) layer on the gate structure; and

a first contact plug in the ILD layer and contacting the cap layer.

3. The semiconductor device of claim 2 , further comprising a second contact plug in the ILD layer and contacting the gate structure.

4. The semiconductor device of claim 1 , further comprising a buffer layer between the epitaxial layer and the substrate.

5. The semiconductor device of claim 4 , further comprising a contact etch stop layer (CESL) on the gate structure and contacting the buffer layer and the epitaxial layer.

6. The semiconductor device of claim 4 , wherein the buffer layer, the epitaxial layer, and the cap layer comprise same material.

7. The semiconductor device of claim 6 , wherein a doping concentration of the cap layer is higher than a doping concentration of the epitaxial layer.

8. The semiconductor device of claim 1 , wherein the gate structure is a replacement metal gate comprising of a high-k dielectric layer, a work function metal layer, and a low resistance metal layer.

9. A semiconductor device, comprising:

a gate structure on a substrate;

an epitaxial layer in the substrate adjacent to the gate structure; and

a cap layer on the epitaxial layer, wherein a topmost surface of the cap layer comprises an inverted V-shape and a peak point included by the inverted V-shape without contacting the substrate directly is even with or lower than a top surface of the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2016
From: HSU, CHIH-KAI; HUNG, YU-HSIANG; CHENG, WEI-CHI; FU, SSU-I; JENQ, JYH-SHYANG
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 038769/0650 →
Priority Claims (1)
TW 105113924 A · May 5, 2016 · national
Continuity (1)
Related Publication 20170323852A1 · Nov 9, 2017
Cited By (2)
US 12,557,625 US 12,652,850