IP Library Granted Patent US 10,074,535
Granted Patent B2
US 10,074,535 · App. 15/204,781 · Granted Sep 11, 2018

Method of manufacturing semiconductor device, substrate processing apparatus, and recording medium

Inventors: Tatsuru Matsuoka (Toyama, JP); Yoshiro Hirose (Toyama, JP); Yoshitomo Hashimoto (Toyama, JP)
Assignee: HITACHI KOKUSAI ELECTRIC INC.
H01L21/02126C23C16/45531H01L21/0214H01L21/0228H01L21/67109H01L21/67316
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Quick Facts
Patent No.
US 10,074,535
App. No.
15/204,781
Granted
Sep 11, 2018
Kind
B2
Abstract

A method of manufacturing a semiconductor device includes forming a film on a substrate by performing a cycle a predetermined number of times. The cycle includes non-simultaneously performing: supplying a precursor containing a predetermined element to the substrate in a process chamber, removing the precursor from the process chamber, supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate, removing the first reactant from the process chamber, supplying a second reactant containing oxygen to the substrate, and removing the second reactant from the process chamber. A time period of the act of removing the precursor is set to be longer than a time period of the act of removing the first reactant, or a time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant.

Claims (74)

1. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein a time period of the act of removing the precursor is set to be longer than a time period of the act of removing the first reactant, and an internal pressure of the process chamber in the act of removing the precursor is set to be lower than the internal pressure of the process chamber in the act of removing the first reactant.

2. The method of claim 1 , wherein the time period of the act of removing the precursor is set to be longer than the time period of the act of removing the first reactant, and the time period of the act of removing the precursor is set to be longer than the time period of the act of removing the second reactant.

3. The method of claim 2 , wherein the time period of the act of removing the precursor is set to be longer than the time period of the act of removing the first reactant, and the time period of the act of removing the first reactant is set to be longer than the time period of the act of removing the second reactant.

4. The method of claim 1 , wherein the internal pressure of the process chamber in the act of removing the precursor is set to be lower than the internal pressure of the process chamber in the act of removing the second reactant.

5. The method of claim 4 , wherein the internal pressure of the process chamber in the act of removing the precursor is set to be lower than the internal pressure of the process chamber in the act of removing the first reactant, and the internal pressure of the process chamber in the act of removing the first reactant is set to be lower than the internal pressure of the process chamber in the act of removing the second reactant.

6. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein a time period of the act of removing the precursor is set to be longer than a time period of the act of removing the first reactant, or a time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant,

wherein the act of removing the second reactant includes performing a cycle a predetermined number of times, the cycle including alternately performing: supplying a purge gas into the process chamber and evacuating the interior of the process chamber under a condition where the supply of the purge gas into the process chamber is stopped or substantially stopped, and

wherein each of the act of removing the precursor and the act of removing the first reactant includes supplying the purge gas into the process chamber while exhausting the interior of the process chamber.

7. The method of claim 1 , wherein the film contains the silicon, oxygen and carbon.

8. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein each of the act of removing the precursor, the act of removing the first reactant and the act of removing the second reactant includes supplying a purge gas into the process chamber and exhausting the interior of the process chamber, and

wherein the time period of the act of removing the precursor is set to be longer than the time period of the act of removing the first reactant, and a supply flow rate of the purge gas in the act of removing the precursor is set to be larger than a supply flow rate of the purge gas in the act of removing the first reactant.

9. The method of claim 8 , wherein the supply flow rate of the purge gas in the act of removing the precursor is set to be larger than the supply flow rate of the purge gas in the act of removing the second reactant.

10. The method of claim 9 , wherein the supply flow rate of the purge gas in the act of removing the precursor is set to be larger than the supply flow rate of the purge gas in the act of removing the first reactant, and the supply flow rate of the purge gas in the act of removing the first reactant is set to be larger than the supply flow rate of the purge gas in the act of removing the second reactant.

11. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein a time period of the act of removing the precursor is set to be longer than a time period of the act of removing the first reactant, or a time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant,

wherein the act of removing the precursor includes performing a cycle a predetermined number of times, the cycle including alternately performing: supplying a purge gas into the process chamber and evacuating the interior of the process chamber under a condition where the supply of the purge gas into the process chamber is stopped or substantially stopped, and

wherein each of the act of removing the first reactant and the act of removing the second reactant includes supplying the purge gas into the process chamber while exhausting the interior of the process chamber.

12. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein the time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant, and the time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the precursor.

13. The method of claim 12 , wherein the time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant, and the time period of the act of removing the first reactant is set to be longer than the time period of the act of removing the precursor.

14. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein the time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant, and an internal pressure of the process chamber in the act of removing the second reactant is set to be lower than an internal pressure of the process chamber in the act of removing the first reactant, and

wherein the internal pressure of the process chamber in the act of removing the second reactant is set to be lower than an internal pressure of the process chamber in the act of removing the precursor.

15. The method of claim 14 , wherein the internal pressure of the process chamber in the act of removing the second reactant is set to be lower than the internal pressure of the process chamber in the act of removing the first reactant, and the internal pressure of the process chamber in the act of removing the first reactant is set to be lower than the internal pressure of the process chamber in the act of removing the precursor.

16. A method of manufacturing a semiconductor device, comprising forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing:

supplying a precursor containing silicon to the substrate in a process chamber;

removing the precursor from the process chamber;

supplying a first reactant containing nitrogen, carbon and hydrogen to the substrate in the process chamber;

removing the first reactant from the process chamber;

supplying a second reactant containing oxygen to the substrate in the process chamber; and

removing the second reactant from the process chamber,

wherein each of the act of removing the precursor, the act of removing the first reactant and the act of removing the second reactant includes supplying a purge gas into the process chamber and exhausting the interior of the process chamber, and

wherein the time period of the act of removing the second reactant is set to be longer than the time period of the act of removing the first reactant, and a supply flow rate of the purge gas in the act of removing the second reactant is set to be larger than a supply flow rate of the purge gas in the act of removing the first reactant.

17. The method of claim 16 , wherein the supply flow rate of the purge gas in the act of removing the second reactant is set to be larger than a supply flow rate of the purge gas in the act of removing the precursor.

18. The method of claim 17 , wherein the supply flow rate of the purge gas in the act of removing the second reactant is set to be larger than the supply flow rate of the purge gas in the act of removing the first reactant, and the supply flow rate of the purge gas in the act of removing the first reactant is set to be larger than the supply flow rate of the purge gas in the act of removing the precursor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2018
From: HITACHI KOKUSAI ELECTRIC INC.
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 047995/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2016
From: MATSUOKA, TATSURU; HIROSE, YOSHIRO; HASHIMOTO, YOSHITOMO
To: HITACHI KOKUSAI ELECTRIC INC.
Reel/Frame 039112/0973 →
Priority Claims (1)
JP 2015-139218 · Jul 10, 2015 · national
Continuity (1)
Related Publication 20170011908A1 · Jan 12, 2017