IP Library Granted Patent US 10,217,867
Granted Patent B2
US 10,217,867 · App. 15/258,378 · Granted Feb 26, 2019

Uniform fin dimensions using fin cut hardmask

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,217,867
App. No.
15/258,378
Granted
Feb 26, 2019
Kind
B2
Abstract

A method for forming fins includes patterning a fin cut mask over a fin etch mask to protect the fin etch mask in a fin region and etching a substrate in accordance with the fin cut mask to form fin cut regions. A first dielectric fill material is formed in the fin cut regions. The fin etch mask is exposed by removing the fin cut mask. Fins in the substrate are etched using the fin etch mask.

Claims (43)

1. A method for forming fins, comprising:

patterning a fin cut mask over a fin etch mask to protect the fin etch mask in a fin region;

etching a substrate using the fin cut mask to form fin cut regions;

forming first dielectric fill material in the fin cut regions;

after forming the first dielectric fill material in the fin cut regions, exposing the fin etch mask by removing the fin cut mask; and

after exposing the fin etch mask, etching fins in the substrate using the fin etch mask.

2. The method as recited in claim 1 , further comprising:

forming a fin liner on the first dielectric fill material and exposed portions of the substrate.

3. The method as recited in claim 2 , further comprising:

filling spaces between the fins by depositing a second dielectric fill over the fin liner;

planarizing the second dielectric fill down to the fin etch mask; and

recessing the first dielectric fill and the second dielectric fill to form a shallow trench isolation region in the fin cut regions and the fin region.

4. The method as recited in claim 3 , further comprising removing the fin etch mask.

5. The method as recited in claim 1 , further comprising:

removing the first dielectric fill; and

forming a fin liner on exposed portions of the substrate including the fins.

6. The method as recited in claim 5 , further comprising:

filling spaces between the fins by depositing a second dielectric fill; and

recessing the second dielectric fill to form a shallow trench isolation region in the fin cut regions and the fin region.

7. The method as recited in claim 1 , wherein etching the fins in the substrate using the fin etch mask includes etching the substrate in the fin region to a different depth than the fin cut regions.

8. A method for forming fins, comprising:

forming a fin etch mask on a substrate;

patterning a fin cut mask over a fin region of the fin etch mask to protect the fin etch mask in the fin region;

etching the substrate using the fin cut mask to form fin cut regions outside of the fin region;

forming first dielectric fill material in the fin cut regions;

planarizing the first dielectric fill and the fin cut mask to a height of the fin etch mask;

after planarizing the first dielectric fill material and the fin cut mask to the height of the fin etch mask, exposing the fin etch mask by removing the fin cut mask;

after exposing the fin etch mask, etching fins in the substrate using the fin etch mask; and

forming a shallow trench isolation region in the fin cut regions and the fin region.

9. The method as recited in claim 8 , further comprising:

forming a fin liner on the first dielectric fill material and exposed portions of the substrate before forming the shallow trench isolation region.

10. The method as recited in claim 9 , wherein forming the shallow trench isolation region includes:

filling spaces between the fins by depositing a second dielectric fill over the fin liner;

planarizing the second dielectric fill down to the fin etch mask; and

recessing the first dielectric fill and the second dielectric fill to form a shallow trench isolation region in the fin cut regions and the fin region.

11. The method as recited in claim 10 , further comprising removing the fin etch mask.

12. The method as recited in claim 8 , further comprising:

removing the first dielectric fill; and

forming a fin liner on exposed portions of the substrate including the fins before forming the shallow trench isolation region.

13. The method as recited in claim 12 , wherein forming the shallow trench isolation region includes:

filling spaces between the fins by depositing a second dielectric fill; and

recessing the second dielectric fill to form the shallow trench isolation region in the fin cut regions and the fin region.

14. The method as recited in claim 8 , wherein etching the fins in the substrate using the fin etch mask includes etching the substrate in the fin region to a different depth than the fin cut regions.

Assignments (5)
CHANGE OF NAME Recorded Nov 21, 2025
From: TESSERA, INC.
To: TESSERA LLC
Reel/Frame 073658/0771 →
CHANGE OF NAME Recorded Nov 21, 2025
From: TESSERA LLC
To: ADEIA SEMICONDUCTOR SOLUTIONS LLC
Reel/Frame 073658/0868 →
SECURITY INTEREST Recorded Jun 1, 2020
From: ROVI SOLUTIONS CORPORATION; ROVI TECHNOLOGIES CORPORATION; ROVI GUIDES, INC.; TIVO SOLUTIONS INC.; VEVEO, INC.; INVENSAS CORPORATION; INVENSAS BONDING TECHNOLOGIES, INC.; TESSERA, INC.; TESSERA ADVANCED TECHNOLOGIES, INC.; DTS, INC.; PHORUS, INC.; IBIQUITY DIGITAL CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053468/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 051489/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2016
From: CHENG, KANGGUO; XU, PENG
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 039660/0224 →