IP Library Granted Patent US 10,222,523
Granted Patent B2
US 10,222,523 · App. 15/269,483 · Granted Mar 5, 2019

Sensor device including one or more metal-dielectric optical filters

Inventor: Georg J. Ockenfuss (Santa Rosa, CA)
Assignee: VIAVI Solutions Inc.
G02B5/208G01J3/0256G01J3/0259G01J3/26G02B1/14G02B5/201G02B5/283H01L27/14625
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Quick Facts
Patent No.
US 10,222,523
App. No.
15/269,483
Granted
Mar 5, 2019
Kind
B2
Abstract

A sensor device including one or more sensor elements and one or more optical filters is provided. The one or more optical filters each include a plurality of dielectric layers and a plurality of metal layers stacked in alternation. The metal layers are intrinsically protected by the dielectric layers. In particular, the metal layers have tapered edges that are protectively covered by one or more of the dielectric layers.

Claims (41)

1. An optical filter comprising:

a plurality of dielectric layers;

a plurality of metal layers stacked in alternation with the plurality of dielectric layers, wherein

each of the plurality of dielectric layers has a tapered edge at a periphery of the optical filter,

each of the plurality of metal layers is encapsulated by one or more of the plurality of dielectric layers, and

each of the plurality of metal layers is separated from a substrate of the optical filter using at least one of the plurality of dielectric layers; and

one or more corrosion-suppressing layers substantially encapsulating a metal layer of the plurality of metal layers.

2. The optical filter of claim 1 , wherein the optical filter has a substantially flat top and sloped sides.

3. The optical filter of claim 1 , wherein each of the plurality of metal layers has a tapered edge, at the periphery of the optical filter, that is encapsulated by one or more of the plurality of dielectric layers.

4. The optical filter of claim 1 , where the one or more corrosion-suppressing layers comprise:

a corrosion-suppressing layer disposed between a dielectric layer, of the plurality of dielectric layers, and the metal layer.

5. The optical filter of claim 1 , wherein each metal layer, of the plurality of metal layers, is encapsulated by the one or more corrosion-suppressing layers.

6. The optical filter of claim 1 , further comprising:

a dielectric coating deposited on the optical filter.

7. The optical filter of claim 1 , wherein the optical filter is disposed on a sensor element.

8. The optical filter of claim 7 , wherein

the sensor element is one of a plurality of sensor elements, and

the optical filter is one of a plurality of optical filters.

9. The optical filter of claim 8 , wherein

the plurality of sensor elements are disposed in a two-dimensional array, and

the plurality of optical filters are disposed in a corresponding two-dimensional array.

10. The optical filter of claim 8 , wherein the plurality of optical filters includes different types of optical filters having different passbands.

11. The optical filter of claim 10 , wherein at least two of the different types of optical filters have at least one of:

different quantities of metal layers from one another, or

different metal-layer thicknesses from one another.

12. The optical filter of claim 1 , wherein the metal layer has a different thickness than at least one other metal layer of the plurality of metal layers.

13. The optical filter of claim 1 , wherein each of the plurality of metal layers is composed of silver or a silver alloy.

14. The optical filter of claim 1 , wherein each of the plurality of dielectric layers is composed of a high-index dielectric material.

15. The optical filter of claim 14 , wherein the high-index dielectric material is ultraviolet-absorbing.

16. The optical filter of claim 1 , wherein the optical filter is formed by a lift off process.

17. The optical filter of claim 16 , wherein the lift off process includes:

applying a photoresist layer onto the substrate;

patterning the photoresist layer;

depositing a multilayer stack on the patterned photoresist layer;

depositing a multilayer stack on a filter region of the substrate;

removing the photoresist layer; and

removing the multilayer stack deposited on the patterned photoresist layer.

18. The optical filter of claim 17 , wherein patterning the photoresist layer includes forming an overhang in the photoresist layer.

19. The optical filter of claim 17 , wherein the lift off process further includes:

depositing a dielectric coating on the optical filter.

20. The optical filter of claim 1 , wherein each of the one or more corrosion-suppressing layers includes ZnO.

Assignments (7)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 73189/0873 Recorded May 28, 2026
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: INERTIAL LABS, INC.; VIAVI SOLUTIONS INC.; VIAVI SOLUTIONS LICENSING LLC
Reel/Frame 075642/0381 →
SECURITY INTEREST Recorded Nov 14, 2025
From: VIAVI SOLUTIONS INC.; VIAVI SOLUTIONS LICENSING LLC; INERTIAL LABS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 073571/0137 →
SECURITY AGREEMENT Recorded Oct 21, 2025
From: INERTIAL LABS, INC.; VIAVI SOLUTIONS INC.; VIAVI SOLUTIONS LICENSING LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 073189/0873 →
TERMINATIONS OF SECURITY INTEREST AT REEL 052729, FRAME 0321 Recorded Jan 5, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: VIAVI SOLUTIONS INC.; RPC PHOTONICS, INC.
Reel/Frame 058666/0639 →
SECURITY INTEREST Recorded May 21, 2020
From: VIAVI SOLUTIONS INC.; 3Z TELECOM, INC.; ACTERNA LLC; ACTERNA WG INTERNATIONAL HOLDINGS LLC; VIAVI SOLUTIONS LLC; JDSU ACTERNA HOLDINGS LLC; OPTICAL COATING LABORATORY, LLC; RPC PHOTONICS, INC.; TTC INTERNATIONAL HOLDINGS, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 052729/0321 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2016
From: OCKENFUSS, GEORG J.
To: JDS UNIPHASE CORPORATION
Reel/Frame 039800/0257 →
CHANGE OF NAME Recorded Sep 20, 2016
From: JDS UNIPHASE CORPORATION
To: VIAVI SOLUTIONS INC.
Reel/Frame 040086/0612 →
Continuity (2)
Continuation 13720728 · Dec 19, 2012
Related Publication 20170068025A1 · Mar 9, 2017
Cited By (1)
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