IP Library › Granted Patent US 9,931,750
Granted Patent B2
US 9,931,750 · App. 15/355,518 · Granted Apr 3, 2018

Autonomous robot auto-docking and energy management systems and methods

Inventors: David A. Cohen (Brookline, MA); Daniel N. Ozick (Newton, MA); Clara Vu (Cambridge, MA); James Lynch (Georgetown, MA); Philip R. Mass (Portland, OR)
Assignee: iRobot Corporation
B25J9/1664A47L9/009A47L9/0063A47L9/2805A47L9/2852A47L9/2857A47L9/2873A47L9/2889A47L9/2894B25J5/00B25J11/0085B25J19/005B60L11/1816G01S1/16G01S1/70G05D1/0219G05D1/0225G05D1/0227G05D1/0242H02J7/0026H02J7/0036H02J7/0044H02J7/0045H02J7/045A47L2201/02A47L2201/022A47L2201/04G05D2201/0203G05D2201/0208G05D2201/0215H02J7/0052Y10S901/01
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Quick Facts
Patent No.
US 9,931,750
App. No.
15/355,518
Filed
Nov 18, 2016
Granted
Apr 3, 2018
Kind
B2
Art Unit
2859
USPC
320/104
Abstract

A method for energy management in a robotic device includes providing a base station for mating with the robotic device, determining a quantity of energy stored in an energy storage unit of the robotic device, and performing a predetermined task based at least in part on the quantity of energy stored. Also disclosed are systems for emitting avoidance signals to prevent inadvertent contact between the robot and the base station, and systems for emitting homing signals to allow the robotic device to accurately dock with the base station.

Claims (41)

1. An autonomous cleaning robot comprising:

a housing;

a motive system to propel the housing across a ground surface;

an energy storage unit supported by the housing and configured to be charged while the robot is positioned at a base charging station;

a plurality of detectors mounted on the housing, the plurality of detectors comprising a first detector positioned on a front portion of the housing and a second detector positioned on the housing below the first detector, the first detector being an omnidirectional detector mounted at a highest point of the robot; and

a navigational control system to autonomously control the motive system to

direct the robot about a room to clean the room,

direct the robot to seek the base charging station upon detecting a need to recharge the energy storage unit, and

direct the robot to approach the base charging station to dock the robot based on a first signal emitted by a first emitter of the base charging station and received by the first detector, and based on a second signal emitted by a second emitter of the base charging station and received by the second detector.

2. The robot of claim 1 , further comprising a vacuum system operable

in a first energy level mode while the robot is directed about the room to clean the room, and

in a second energy level mode while the robot is directed to seek the base charging station.

3. The robot of claim 2 , wherein the vacuum system is operable in the first energy level mode for a predetermined time period before being operated in the second energy level mode.

4. The robot of claim 2 , further comprising an energy level monitor to detect a low energy level, wherein the vacuum system is configured to adjust operation of the vacuum system from the first energy level mode to the second energy level mode in response to detecting the low energy level.

5. The robot of claim 1 , wherein the second detector is positioned on a side of the robot.

6. The robot of claim 1 , wherein the navigational control system is configured to direct the robot to seek the base charging station based on the first signal received by the first detector.

7. The robot of claim 1 , wherein the navigational control system is configured to direct the robot to seek the base charging station by executing a following behavior in which the robot moves along an obstacle to seek the base charging station.

8. The robot of claim 1 , wherein the navigational control system is configured to direct the robot to approach the base charging station by reorienting the robot relative to the base charging station based on the second signal.

9. The robot of claim 8 , wherein the navigational control system is configured to direct the robot to approach the base charging station by reorienting the robot relative to the base charging station based on the second signal and based on a third signal emitted by a third emitter of the base charging station.

10. The robot of claim 1 , wherein the robot is configured to receive programming information from the base charging station.

11. The robot of claim 1 , wherein:

the second signal is one of a plurality of second signals emitted by the base charging station, and

the navigational control system is configured to control the motive system to direct the robot to approach the base charging station further based on the plurality of second signals emitted by the base charging station and received by the second detector.

12. A system comprising:

a base charging station comprising

a backstop, and

emitters comprising an upper emitter positioned on the backstop and a plurality of lower emitters positioned on the backstop below the upper emitter; and

an autonomous cleaning robot comprising a navigational control system to direct the robot to approach the base charging station to recharge an energy storage unit of the robot based on a first signal emitted by the upper emitter and received by the robot and based on a plurality of second signals emitted by the plurality of lower emitters and received by the robot.

13. The system of claim 12 , wherein the base charging station is configured to transmit programming information to the autonomous cleaning robot.

14. The system of claim 12 , wherein the base charging station is configured to transmit and receive data between the base charging station and the autonomous cleaning robot.

15. The system of claim 12 , wherein the robot comprises a first detector to receive the first signal from the base charging station, and a second detector positioned below the first detector to receive the plurality of second signals transmitted from the base charging station.

16. The system of claim 12 , wherein the upper emitter is an omnidirectional emitter mounted on a topmost portion of the base charging station.

17. A method of docking an autonomous cleaning robot, the method comprising:

seeking a base charging station;

detecting, using a first detector mounted at a highest point of the robot, a first signal emitted by the base charging station, the first signal indicative of a presence of the base charging station, the first detector being omnidirectional; and

in response to detecting the first signal, approaching the base charging station to dock the robot at the base charging station while detecting, using a second detector positioned below the first detector, a second signal emitted by the base charging station.

18. The method of claim 17 , wherein seeking the base charging station comprises seeking the base charging station while a vacuum operation is in a reduced energy level mode.

19. The method of claim 17 , wherein:

the second signal is one of a plurality of second signals emitted by the base charging station, and

approaching the base charging station comprises approaching the base charging station while detecting, using the second detector, the plurality of second signals emitted by the base charging station.

20. The method of claim 19 , wherein approaching the base charging station comprises approaching the base charging station while reorienting the robot relative to the base charging station based on an overlap of the plurality of second signals.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2016
From: COHEN, DAVID A.; OZICK, DANIEL N.; VU, CLARA; LYNCH, JAMES; MASS, PHILIP R.
To: IROBOT CORPORATION
Reel/Frame 041090/0187 →
Continuity (6)
Continuation 14946999 · Nov 20, 2015
Continuation 14475984 · Sep 3, 2014
Continuation 13291633 · Nov 8, 2011
Continuation 11648230 · Dec 29, 2006
Division 10762219 · Jan 21, 2004
Related Publication 20170072564A1 · Mar 16, 2017