Universal clamping assembly for key duplicating machine
A universal clamping assembly for a key duplicating machine is described. The clamping assembly comprises a housing having a pair of opposed flat guide rail support surfaces and a sliding tip clamp is guidingly displaceable along each of the guide rail support surfaces and are urged against the tip of the key and key blank blades which are positioned on the guide rails. A pivoting clamp is displaceably engageable on a forward top edge of the respective key blades to apply a downward force on the key blades to ensure that the lower edge of the key blades is firmly resting against the guide rail support surfaces. A pair of cam operated side clamps is actuable to further clamp the blade on their sides at two distinct areas. The universal clamping assembly is capable of accommodating different key and key blank lengths, widths and thicknesses. The method of clamping the key and key blank is also described.
1. A method of clamping a key to be duplicated and a key blank in a key duplicating machine, the method comprising the steps of:
(i) inserting a blade of the key to be duplicated onto a first of two opposed flat guide rail support surfaces of the key duplicating machine through a respective key orifice by lifting a first pivoting spring biased clamp and pushing a tip of the key to be duplicated against a spring force of a first sliding tip clamp, which is guidingly displaceable along at least a portion of said first of two opposed flat guide rail support surfaces,
(ii) releasing said first pivoting spring biased clamp to engage and apply a downward spring force on a top edge of the blade of said key to be duplicated so as to force a bottom edge of said blade of said key to be duplicated against the first of two opposed flat guide rail support surfaces,
(iii) inserting a blade of the key blank onto a second of two opposed flat guide rail support surfaces of the key duplicating machine through a respective key orifice by lifting a second pivoting spring biased clamp and pushing a tip of the key blank against a spring force of a second sliding tip clamp, which is guidingly displaceable along at least a portion of said second of two opposed flat guide rail support surfaces,
(iv) releasing said second pivoting spring biased clamp to engage and apply a downward spring force on a top edge of the blade of said key blank so as to force a bottom edge of said blade of said key blank against the second of two opposed flat guide rail support surfaces, and
(v) operating a cam element to displace a pair of side clamps, wherein upon engagement of the respective blade of each of the key to be duplicated and the key blank with a corresponding one of the pair of side clamps, said respective blades become immovably and transversely clamped at three distinct spaced-apart locations.
2. The method as claimed in claim 1 , wherein
said step (i) further comprises pushing said tip of said blade of said key to be duplicated against an upwardly and rearwardly extending diagonal clamp wall of said first sliding tin clamp for engagement with a lower diagonal portion of said tip of said blade of said key to be duplicated so as to accommodate a stylus that is to be engaged with said top edge of said blade of said key to be duplicated, and
said step (iii) further comprises pushing said tip of said blade of said key blank against an upwardly and rearwardly extending diagonal clamp wall of said second sliding tip clamp for engagement with a lower diagonal portion of said tip of said blade of said key blank so as to accommodate a key cutter that is to be engaged with said top edge of said blade of said key blank.
3. The method as claimed in claim 1 , wherein
said step (iii) further comprises displacing said cam element on a pivot axis, said cam element being a disc cam having identical ramp formations on opposed vertical walls thereof, each of said ramp formations being in sliding contact with a respective nub secured to each side clamp of said pair of side clamps, said ramp formations applying a pushing force against said pair of side clamps so as to cause clamping formations of said pair of side clamps to simultaneously apply a clamping pressure against the blade of the key to be duplicated and the blade of the key blank.