IP Library Granted Patent US 10,335,763
Granted Patent B2
US 10,335,763 · App. 15/506,158 · Granted Jul 2, 2019

Microporous carbon monoliths from natural carbohydrates

Inventors: Melissa A. Petruska (Newtown, CT); Edward A. Sturm (New Milford, CT); Shaun M. Wilson (Trumbull, CT)
Assignee: Entegris, Inc.
B01J20/20B01D53/02B01J20/2808B01J20/28011B01J20/28016B01J20/28042B01J20/28057B01J20/28064B01J20/28092B01J20/3078B01J20/3085C01B32/05C01B32/318C01B32/324C01B32/366F17C11/002F17C11/005F17C11/007B01D2253/102B01D2253/342B01J2220/485B01J2220/4825B01J2220/4831B01J2220/4837B01J2220/4875C01P2006/10C01P2006/12F17C11/00F17C2270/0168F17C2270/0518H01G11/24H01G11/34Y02C10/08
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Quick Facts
Patent No.
US 10,335,763
App. No.
15/506,158
Granted
Jul 2, 2019
Kind
B2
Abstract

A carbon pyrolyzate material is disclosed, having utility as an adsorbent as well as for energy storage and other applications. The pyrolyzate material comprises microporous carbon derived from low cost naturally-occurring carbohydrate source material such as polysaccharides. In adsorbent applications, the carbon pyrolyzate may for example be produced in a particulate form or a monolithic form, having high density and high pore volume to maximize gas storage and delivery, with the pore size distribution of the carbon pyrolyzate adsorbent being tunable via activation conditions to optimize storage capacity and delivery for specific gases of interest.

Claims (17)

1. A carbon pyrolyzate characterized by:

derivation from naturally-occurring carbohydrate source material;

<1% total ash content, as determined by the procedure of ASTM D2866-11;

piece density in a range of from 0.50 g/cc to 1.40 g/cc;

N 2 BET surface area greater than 750 m2/gm;

having from 40% to 90% of its pore volume in micropores having a size in a range of 0.3 nm to less than 2.0 nm; and

methane adsorption capacity, at 21° C. and 35 bar pressure, of greater than 100V/V.

2. The carbon pyrolyzate of claim 1 , in a particulate form.

3. The carbon pyrolyzate of claim 1 , in a monolithic form.

4. The carbon pyrolyzate of claim 1 , as a gas storage medium in a gas supply package.

5. The carbon pyrolyzate adsorbent of claim 1 , wherein the naturally-occurring carbohydrate source material comprises disaccharide or polysaccharide.

6. The carbon pyrolyzate adsorbent of claim 1 , wherein the naturally-occurring carbohydrate source material comprises material selected from the group consisting of lactose, starches, natural gums, chitin, chitosan, amylose, amylopectin, dextrins, maltodextrin, and mixtures of the foregoing.

7. The carbon pyrolyzate adsorbent of claim 1 , in an activated form.

8. The carbon pyrolyzate adsorbent of claim 7 , wherein the activated form has been activated by chemical and/or physical activation.

9. The carbon pyrolyzate adsorbent of claim 1 , having less than 0.5% total ash content, as determined by the procedure of ASTM D2866-11.

10. The carbon pyrolyzate adsorbent of claim 1 , wherein the adsorbent is binderless.

11. A gas supply package, comprising a gas supply vessel holding an adsorbent according to claim 1 .

Assignments (4)
SECURITY INTEREST Recorded Jul 8, 2022
From: ENTEGRIS, INC.; ENTEGRIS GP, INC.; POCO GRAPHITE, INC.; CMC MATERIALS, INC.; INTERNATIONAL TEST SOLUTIONS, LLC; QED TECHNOLOGIES INTERNATIONAL, INC.
To: TRUIST BANK, AS NOTES COLLATERAL AGENT
Reel/Frame 060613/0072 →
ASSIGNMENT OF PATENT SECURITY INTEREST RECORDED AT REEL/FRAME 048811/0679 Recorded Nov 5, 2019
From: GOLDMAN SACHS BANK USA
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 050965/0035 →
SECURITY INTEREST Recorded Nov 13, 2018
From: ENTEGRIS, INC.; SAES PURE GAS, INC.
To: GOLDMAN SACHS BANK USA
Reel/Frame 048811/0679 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2018
From: PETRUSKA, MELISSA A.; STURM, EDWARD A.; WILSON, SHAUN M.
To: ENTEGRIS, INC.
Reel/Frame 046918/0485 →
Continuity (2)
Provisional Application 62041057 · Aug 23, 2014
Related Publication 20180221851A1 · Aug 9, 2018
Cited By (1)
US 12,600,637