IP Library Granted Patent US 10,168,286
Granted Patent B2
US 10,168,286 · App. 15/533,424 · Granted Jan 1, 2019

Defect observation device and defect observation method

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Quick Facts
Patent No.
US 10,168,286
App. No.
15/533,424
Granted
Jan 1, 2019
Kind
B2
Abstract

In a scheme for analyzing low magnification defect images and determining whether or not a defect detection method using cell comparison is applicable, if a defect detection method using cell comparison cannot be applied and the proportion transitioning to a defect detection method using die comparison increases, throughput may decrease even more than starting out with defect detection by a defect detection method using die comparison. The purpose of present invention is to carry out high precision defect detection with a stable throughput. In the present invention, the defect detection processing mode applied for detecting defects from the defect image is determined using a reference image, and defects are detected from the defect image by the defect detection processing mode that has been determined.

Claims (48)

1. A defect observation device comprising:

a charged particle optical system that detects secondary particles obtained by irradiating a sample with a charged particle beam;

an image processing unit that generates an image by using signals based on the secondary particles, and analyzes the image; and

a stage that holds and moves the sample,

wherein the image processing unit includes

an image generation portion that generates a defect image which is an image of a region including coordinates of defect candidates, and a reference image which is an image including a region in which a pattern having the same shape as a shape of a pattern included in the defect image is formed in a die which is different from a die in which the defect image is acquired,

a mode determination processing portion that determines a defect detection processing mode appropriate for detecting a defect from the defect image by using the reference image, and

a defect detection processing portion that detects a defect from the defect image in the defect detection processing mode determined by the mode determination processing portion.

2. The defect observation device according to claim 1 ,

wherein the defect detection processing mode includes a defect detection mode using cell comparison in which a defect is detected by comparing repeated patterns in the defect image with each other, and a defect detection mode using die comparison in which a defect is detected by comparing the defect image with the reference image.

3. The defect observation device according to claim 2 ,

wherein the image processing unit combines a result detected in the defect detection mode using cell comparison with a result detected in the defect detection mode using die comparison so as to fix a final defect detection result.

4. The defect observation device according to claim 2 ,

wherein the image processing unit determines a difference between a synthesized image which is synthesized on the basis of the repeated patterns in the defect image and the reference image as a noise component in the defect detection mode using cell comparison.

5. The defect observation device according to claim 1 ,

wherein an image of a position detected by the defect detection processing portion is acquired again without moving the stage after the defect image is acquired.

6. The defect observation device according to claim 1 ,

wherein parameters used for a process of detecting the defect can be set to correspond to the defect detection mode determined by the mode determination processing portion.

7. The defect observation device according to claim 1 ,

wherein the reference image is acquired at positions where the coordinates of the defect candidates are projected onto a predetermined die which is designated in advance.

8. The defect observation device according to claim 1 ,

wherein the mode determination processing portion determines a defect detection processing mode according to the presence or absence of a pre-registered pattern in the reference image.

9. The defect observation device according to claim 8 ,

wherein, in a case where the registered pattern is present, a position detected by the defect detection processing portion is not imaged again.

10. The defect observation device according to claim 8 ,

wherein, in a case where the registered pattern is present, an image of a partial region is cut out of the defect image, and an image having a magnification higher than a magnification of the defect image is generated by performing a digital zoom process on the cutout image.

11. A defect observation method of detecting secondary particles obtained by irradiating a sample with a charged particle beam, and generating an image by using signals based on the secondary particles, the method comprising:

acquiring a defect image which is an image of a region including coordinates of defect candidates, and a reference image which is an image including a region in which a pattern having the same shape as a shape of a pattern included in the defect image is formed in a die which is different from a die in which the defect image is acquired;

determining a defect detection processing mode appropriate for detecting a defect from the defect image by using the reference image; and

detecting a defect from the defect image in the determined defect detection processing mode.

12. The defect observation method according to claim 11 ,

wherein the defect detection processing mode includes a defect detection mode using cell comparison in which a defect is detected by comparing repeated patterns in the defect image with each other, and a defect detection mode using die comparison in which a defect is detected by comparing the defect image with the reference image.

13. The defect observation method according to claim 12 ,

wherein a result detected in the defect detection mode using cell comparison is combined with a result detected in the defect detection mode using die comparison, and thus a final defect detection result is fixed.

14. The defect observation method according to claim 12 ,

wherein a difference between a synthesized image which is synthesized on the basis of the repeated patterns in the defect image and the reference image is determined as a noise component in the defect detection mode using cell comparison.

15. The defect observation method according to claim 11 ,

wherein an image of a position detected by the defect detection processing portion is acquired again without moving the stage after the defect image is acquired.

16. The defect observation method according to claim 11 ,

wherein parameters used for a process of detecting the defect can be set to correspond to the determined defect detection mode.

17. The defect observation method according to claim 11 ,

wherein the reference image is acquired at positions where the coordinates of the defect candidates are projected onto a predetermined die which is designated in advance.

18. The defect observation method according to claim 11 ,

wherein a defect detection processing mode is determined according to the presence or absence of a pre-registered pattern in the reference image.

19. The defect observation method according to claim 18 ,

wherein, in a case where the registered pattern is present, a position of the detected defect is not imaged again.

20. The defect observation method according to claim 18 ,

wherein, in a case where the registered pattern is present, an image of a partial region is cut out of the defect image, and an image having a magnification higher than a magnification of the defect image is generated by performing a digital zoom process on the cutout image.

Assignments (2)
CHANGE OF NAME AND ADDRESS Recorded Mar 30, 2020
From: HITACHI HIGH-TECHNOLOGIES CORPORATION
To: HITACHI HIGH-TECH CORPORATION
Reel/Frame 052259/0227 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2018
From: HIRAI, TAKEHIRO; NAKAYAMA, HIDEKI; NISHIGATA, KENICHI
To: HITACHI HIGH-TECHNOLOGIES COPORATION
Reel/Frame 047582/0806 →