Robotic servicing multifunctional tool
View Patent ↗Herein is disclosed a multifunctional tool with replaceable tool tips. The disclosed multifunctional tool may be used as an end-effector on a robotic arm in space. Each tool tip, when in the tool holder, is driven by a common motor. The same motor can also be used to control the orientation of the tool tip about an axis. The tool tips are replaceable in the tool holder by simple and robust means, resulting in a lighter and cheaper multifunctional tool. The tool tips can be variously adapted to perform a variety of functions, including cutting, grasping, drilling, driving, etc. Since the tool may be driven by only one actuator, and the single actuator may be used to drive both the tool and rotation of the tool, mass can be saved. Use of such a multifunctional tool also reduces overall system power requirements, and system complexity.
1. A multifunctional tool, comprising:
I) a tool tip, said tool tip comprising
a) a tool tip stator, and
b) a tool tip rotor rotatable about a first axis relative to said tool tip stator; and
II) a tool holder capable of removably engaging said tool tip, said tool holder comprising
a collet,
a tool tip locker,
a motive source;
a selector mechanism,
wherein when said tool holder engages said tool tip,
i) said tool tip locker comprises a locking sleeve, and wherein said locking sleeve of said tool tip locker restricts rotational and axial movement about said first axis (A) of said tool tip stator relative to said collet,
ii) said motive source is capable of rotating said tool tip rotor about said first axis relative to said tool tip stator, and
iii) said selector mechanism can be engaged to allow the motive source to rotate the entire tool tip about said first axis (A) relative to said tool tip stator or to actuate the tool tip, and
III) a tool clip for storing the tool tip when said tool tip is not engaged to the tool holder, said tool clip comprises structures to assist in the insertion and removal of the tool tip from the tool holder.
2. The multifunctional tool of claim 1 wherein the structures of the tool clip which assist in the insertion and removal of the tool tip from the tool holder comprise
a retainer engagable to said tool tip,
a push plate abutable against said locking sleeve, and
a spacer for moving said locking sleeve between a first position and a second position.
3. The multifunctional tool of claim 2 wherein when said tool tip is slotted in said tool clip, the tool tip stator engages said retainer and the tool tip is moved along the tool clip where the spacer prompts said push plate into contact with said locking sleeve, unlocking the tool tip from said tool holder and holding said tool tip slotted into said tool clip.
4. The multifunctional tool of claim 2 wherein when said tool tip is slotted in said tool holder, the locking sleeve contacts the push plate and said locking sleeve is moved along said first axis, moving said tool tip along the tool clip away from the spacer, and wherein the retainer and the push plate are moved into closer proximity, removing the tool tip from said tool clip and locking said tool tip in said tool holder.
5. The multifunctional tool of claim 4 wherein said locking sleeve on said tool tip locker contains a ball bearing, wherein said ball bearing is engagable to an indentation on said tool tip stator, and
wherein when said ball bearing is engaged to said indentation, rotational
and axial movement about said first axis of said tool tip stator relative to said collet is restricted; and
wherein when said ball bearing is disengaged from said indentation, said
tool tip stator is capable of rotational and axial movement about said first axis relative to said collet.
6. The tool clip of claim 5 further comprising a spring tab for grasping said tool tip when said tool tip is being held by said tool clip.
7. A tool tip caddy comprising a plurality of tool clips of claim 6 wherein said plurality of tool clips are arranged in close proximity, and wherein each of said plurality of too clips holds a distinct tool tip.
8. The multifunctional tool of claim 1 wherein the structures of the tool clip which assist in the insertion and removal of the tool tip from the tool holder comprise
a retainer having a wedge shape for moving said locking sleeve and being engagable to said tool tip, and
a push plate abutable against said locking sleeve;
wherein the push plate and the retainer are integrally formed as one piece.
9. The multifunctional tool of claim 8 wherein when the tool tip is slotted into the tool clip, the tool tip stator engages said retainer to compress the locking sleeve, unlocking the tool tip from said tool holder and holding said tool tip slotted into said tool clip.
10. The multifunctional tool of claim 9
wherein said locking sleeve on said tool tip locker contains a ball bearing,
wherein said ball bearing is engagable to an indentation on said tool tip stator, and
wherein when said ball bearing is engaged to said indentation, rotational
and axial movement about said first axis of said tool tip stator relative to said collet is restricted; and
wherein when said ball bearing is disengaged from said indentation, said
tool tip stator is capable of rotational and axial movement about said first axis relative to said collet.
11. The multifunctional tool of claim 10 wherein when the tool tip is slotted in said tool holder, the locking sleeve contacts the push plate and said locking sleeve is moved along said first axis, and
wherein the ball bearing is engaged by the tool tip stator as said tool tip is moved along said tool clip, and
wherein the retainer and said push plate are moved into closer proximity, unlocking said tool tip from said tool clip and holding said tool tip in said tool holder.
12. The tool clip of claim 11 further comprising a spring tab for grasping said tool tip when said tool tip is being held by said tool clip.
13. A tool tip caddy comprising a plurality of tool clips of claim 12 wherein said plurality of tool clips are arranged in close proximity, and wherein each of said plurality of too clips holds a distinct tool tip.
14. The multifunctional tool of claim 3 wherein said locking sleeve on said tool tip locker contains a ball bearing, wherein said ball bearing is engagable to an indentation on said tool tip stator, and
wherein when said ball bearing is engaged to said indentation, rotational
and axial movement about said first axis of said tool tip stator relative to said collet is restricted; and
wherein when said ball bearing is disengaged from said indentation, said
tool tip stator is capable of rotational and axial movement about said first axis relative to said collet.