IP Library Granted Patent US 10,843,959
Granted Patent B2
US 10,843,959 · App. 15/646,142 · Granted Nov 24, 2020

Glass compositions and fibers made therefrom

Inventor: Hong Li (Stanley, NC)
Assignee: Electric Glass Fiber America, LLC
C03C3/095C03C3/087C03C3/112C03C3/118C03C13/00C03C13/001C03C13/06C03C2213/00
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Quick Facts
Patent No.
US 10,843,959
App. No.
15/646,142
Granted
Nov 24, 2020
Kind
B2
Abstract

Embodiments of the present invention relate to glass compositions, glass fibers formed from such compositions, and related products. In one embodiment, a glass composition comprises 58-62 weight percent SiO 2 , 14-17 weight percent Al 2 O 3 , 14-17.5 weight percent CaO, and 6-9 weight percent MgO, wherein the amount of Na 2 O is 0.09 weight percent or less.

Claims (46)

1. A fiberizable glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

11-17 weight percent CaO;

6-9 weight percent MgO;

F 2 is present in an amount of greater than 0 weight percent to 0.5 weight percent;

at least one rare earth oxide or a mixture of rare earth oxides is present in a total amount of at least 0.1 weight percent to 3.0 weight percent; and

0-0.09 weight percent Na 2 O,

wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent.

2. The glass composition of claim 1 , wherein the (MgO+CaO) content is greater than 21.5 weight percent.

3. The glass composition of claim 1 , wherein the glass composition is substantially free of B 2 O 3 .

4. The glass composition of claim 1 , wherein the glass composition is substantially free of Na 2 O.

5. The glass composition of claim 1 , wherein the composition is substantially free of Li 2 O.

6. The glass composition of claim 1 , wherein the glass composition is fiberizable, has a liquidus temperature of less than 1250° C., and has a forming temperature of less than 1300° C., wherein the difference between the forming temperature and the liquidus temperature is at least 50° C.

7. A glass fiber formed from the glass composition of claim 1 .

8. The glass fiber of claim 7 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

9. The glass fiber of claim 7 , wherein the glass fiber has a Young's modulus greater than 85 GPa.

10. The glass fiber of claim 7 , wherein the glass fiber has a Young's modulus greater than 87 GPa.

11. A fiberizable glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

11-17 weight percent CaO;

6-9 weight percent MgO;

ZrO 2 is present in an amount of greater than 0 weight percent to 2 weight percent;

F 2 is present in an amount of greater than 0 weight percent to 0.5 weight percent;

at least one rare earth oxide or a mixture of rare earth oxides is present in a total amount of at least 0.1 weight percent to 3.0 weight percent; and

0-0.09 weight percent Na 2 O,

wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent.

12. The glass composition of claim 11 , wherein the (MgO+CaO) content is greater than 21.5 weight percent.

13. The glass composition of claim 11 , wherein the composition comprises 60-62 weight percent SiO 2 .

14. The glass composition of claim 11 , wherein the glass composition is substantially free of Na 2 O.

15. The glass composition of claim 11 , wherein the glass composition is fiberizable, has a liquidus temperature of less than 1250° C., has a forming temperature of less than 1300° C., and wherein the difference between the forming temperature and the liquidus temperature is at least 50° C.

16. A glass fiber formed from the glass composition of claim 11 .

17. The glass fiber of claim 16 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

18. A fiberizable glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

12.5-17.5 weight percent CaO;

6-8.5 weight percent MgO;

F 2 is present in an amount of greater than 0 weight percent to 0.5 weight percent;

at least one rare earth oxide or a mixture of rare earth oxides is present in a total amount of at least 0.1 weight percent to 3.0 weight percent; and

0-0.09 weight percent Na 2 O,

wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent, and

wherein the CaO/MgO ratio is greater than 2.0.

19. A glass fiber formed from the glass composition of claim 18 .

20. The glass fiber of claim 19 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: LI, HONG
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 054047/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2020
From: NIPPON ELECTRIC GLASS AMERICA, INC.
To: ELECTRIC GLASS FIBER AMERICA, LLC
Reel/Frame 051843/0666 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2020
From: PPG INDUSTRIES OHIO, INC.
To: NIPPON ELECTRIC GLASS AMERICA, INC.
Reel/Frame 051724/0323 →
Continuity (5)
Continuation 14529375 · Oct 31, 2014
Continuation 13606493 · Sep 7, 2012
Provisional Application 61532840 · Sep 9, 2011
Provisional Application 61534041 · Sep 13, 2011
Related Publication 20170305782A1 · Oct 26, 2017
Cited By (1)
US 12,275,664