IP Library Granted Patent US 10,224,184
Granted Patent B2
US 10,224,184 · App. 15/664,646 · Granted Mar 5, 2019

System and method for control of high efficiency generator source impedance

Inventor: Gideon Van Zyl (Fort Collins, CO)
Assignee: AES Global Holdings, PTE. LTD
H01J37/32183H01J37/32146
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Quick Facts
Patent No.
US 10,224,184
App. No.
15/664,646
Granted
Mar 5, 2019
Kind
B2
Abstract

Systems and methods for adjusting the source impedance of a generator are disclosed. An exemplary method includes generating a first signal and applying the first signal to a first input of a combiner, generating a second signal and applying the second signal to a second input of said combiner, and combining the first and second signals with the combiner at an output of the combiner to produce power that is delivered to the plasma load. A controllable variable impedance is provided to an isolation port of the combiner, and the controllable variable impedance is adjusted to vary the source impedance of the generator.

Claims (24)

1. A power supply system for providing power to a plasma load, the power supply system comprising:

a first power amplifier including an input and a first-amplifier-output;

a second power amplifier including an input and a second-amplifier-output;

a four-port combiner including a first input port disposed to receive a first signal from the first-amplifier-output, a second input port disposed to receive a second signal from the second-amplifier-output, an output port to provide output power, and an isolation port, wherein the four-port combiner is configured to combine the first signal and the second signal to apply a power signal to the output port;

an offset-termination-impedance, Zot, coupled to the isolation port, the offset-termination-impedance, Zot, is offset from an impedance, Zm, that results in the source impedance of the power supply system being matched to a plasma system impedance, Zp, presented to the power supply system by the plasma system if the impedance, Zm, is coupled to the isolation port instead of the offset-termination-impedance, Zot, wherein |Zot−Zm|/|Zot+Zm*|>0.3 where Zm* is the complex conjugate of Zm.

2. The power supply system of claim 1 , wherein Zp and Zm are approximately 50 Ohm so |Zp−50|/|Zp+50|<0.1 and |Zm−50|/|Zm+50|<0.1.

3. A method for providing power to a plasma load, the method comprising:

generating a first signal and applying the first signal to a first input of a combiner;

generating a second signal and applying the second signal to a second input of the combiner;

combining the first and second signals with the combiner at an output of the combiner to produce power that is delivered to the plasma load;

providing an offset-termination-impedance, Zot, to an isolation port of the combiner, the offset-termination-impedance, Zot, is offset from an impedance, Zm, that results in the source impedance of the power supply system being matched to a plasma system impedance, Zp, presented to the power supply system by the plasma system if the impedance, Zm, is coupled to the isolation port instead of the offset-termination-impedance, Zot, wherein |Zot−Zm|/|Zot+Zm*|>0.3 where Zm* is the complex conjugate of Zm.

4. The method of claim 3 , wherein Zp and Zm are approximately 50 Ohm so |Zp−50|/|Zp+50|<0.1 and |Zm−50|/|Zm+50|<0.1.

5. A power supply system for providing power to a plasma load, the power supply system comprising:

means for generating a first signal and applying the first signal to a first input of a combiner;

means for generating a second signal and applying the second signal to a second input of the combiner;

combiner means for combining the first and second signals to produce power that is applied to the plasma load; and

an offset-termination-impedance, Zot, coupled to an isolation port of the combiner, the offset-termination-impedance, Zot, is offset from an impedance, Zm, that results in the source impedance of the power supply system being matched to a plasma system impedance, Zp, presented to the power supply system by the plasma system if the impedance, Zm, is coupled to the isolation port instead of the offset-termination-impedance, Zot, wherein |Zot−Zm|/|Zot+Zm*|>0.3 where Zm* is the complex conjugate of Zm.

6. The power supply system of claim 5 , wherein Zp and Zm are approximately 50 ohm so |Zp−50|/|Zp+50|<0.1 and |Zm−50|/|Zm+50|<0.1.

7. A method for providing power to a plasma load, the method comprising:

igniting a plasma with a power supply system, the power supply system including a balanced amplifier with an isolation port;

adjusting a plasma system impedance so the plasma system impedance presented to the power supply system is approximately Zp, wherein Zp* is a complex conjugate of Zp, and Zp* is a source impedance of the power supply system with a termination impedance of Zm coupled to the isolation port; and

providing the power supply system with an offset-termination-impedance, Zot, coupled to the isolation port, wherein Zot is offset from Zm by at least 0.3 in a load reflection coefficient magnitude sense so the source impedance of the power supply system is offset from Zp*.

8. The method of claim 7 , wherein providing the power supply system with an offset-termination-impedance, Zot, includes providing the power supply system with an offset-termination-impedance, Zot, so the source impedance of the power supply system is offset from Zp* by at least 0.15 in a load reflection coefficient magnitude sense.

9. The method of claim 7 , wherein the offset-termination-impedance, Zot, is provided to the power supply system as a fixed termination impedance in advance of igniting the plasma.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE TWO PROPERTY NUMBERS PREVIOUSLY RECORDED AT REEL: 043985 FRAME: 0745. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 24, 2018
From: ADVANCED ENERGY INDUSTRIES, INC.
To: AES GLOBAL HOLDINGS, PTE. LTD
Reel/Frame 047250/0238 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2017
From: ADVANCED ENERGY INDUSTRIES, INC.
To: AES GLOBAL HOLDINGS, PTE. LTD.
Reel/Frame 043991/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2017
From: VAN ZYL, GIDEON
To: ADVANCED ENERGY INDUSTRIES, INC.
Reel/Frame 043262/0384 →
Continuity (3)
Continuation In Part 14667079 · Mar 24, 2015
Provisional Application 61969538 · Mar 24, 2014
Related Publication 20170330731A1 · Nov 16, 2017
Cited By (14)
US 12,205,796 US 12,243,717 US 12,273,075 US 12,283,462 US 12,288,673 US 12,293,898 US 12,316,017 US 12,355,408 US 12,368,239 US 12,381,523 US 12,394,601 US 12,494,575 US 12,626,895 US 12,646,686