Ducted fuel injection
View Patent ↗Various technologies presented herein relate to heating a fuel and enhancing fuel and charge-gas mixing inside a combustion chamber to enable minimal, or no, generation of soot and/or other undesired emissions during ignition and subsequent combustion of the locally premixed mixtures. To enable sufficient mixing of the fuel and charge-gas, a jet of fuel can be directed to pass through a bore of a duct causing charge-gas to be drawn into the bore creating turbulence to mix the fuel and the drawn charge-gas. The duct can be heated to provision heating of the fuel and charge-gas mixture. The duct can be located proximate to an opening in a tip of a fuel injector. An ignition assist component can be located downstream of the duct to facilitate ignition of the fuel/charge-gas mixture.
1. A fuel injection system, comprising:
a fuel injector comprising a first opening, wherein a jet of fuel is injected through the first opening into a combustion chamber; and
a duct, wherein the duct has a tubular configuration and is aligned such that the jet of fuel exiting the first opening of the fuel injector is injected through the duct and into the combustion chamber, wherein passage of the jet of fuel through the duct causes charge-gas to be drawn from the combustion chamber and into the duct, thereby mixing with the jet of fuel prior to combustion in the combustion chamber, wherein the duct is heated to facilitate ignition of the fuel as it exits a discharge end of the duct, wherein the duct comprises:
a second opening disposed at one end of the duct such that the jet of fuel enters the duct by way of the second opening, the second opening disposed such that a gap exists between the first opening of the fuel injector and the second opening such that the charge-gas is drawn into the duct by way of the second opening,
an outer layer that defines an exterior surface of the duct, the outer layer comprising an electrical insulator material; and
an inner layer that is partially or completely covered by the outer layer, the inner layer comprising a conductor or semiconductor material.
2. The fuel injection system of claim 1 , wherein the inner layer comprises a semiconductor material, wherein the semiconductor material is silicon carbide.
3. The fuel injection system of claim 1 , wherein the inner layer is a wire coil with a hollow bore, and the jet of fuel flows through the bore of the wire coil.
4. The fuel injection system of claim 1 , wherein the inner layer is a tubular section with a hollow bore, and the jet of fuel flows through the bore of the tubular section.
5. The fuel injection system of claim 4 , wherein the outer layer is a tubular section with a hollow bore, and the inner layer is located in the hollow bore of the tubular section.
6. The fuel injection system of claim 1 , further comprising a battery, wherein the battery supplies electrical energy to the duct to heat the duct.
7. The fuel injection system of claim 6 , further comprising a controller, wherein the controller is configured to control release of electrical energy from the battery to the duct.
8. The fuel injection system of claim 7 , wherein the controller is communicatively coupled to an ignition system computer and receives ignition data from the ignition system computer, the controller utilizes the ignition data to control release of electrical energy from the battery to the duct.
9. A method for mixing fuel and charge-gas in a combustion chamber, the method comprising:
injecting fuel through a first opening in a fuel injector, the first opening is located in the combustion chamber; and
mixing the injected fuel with the charge-gas in a duct, wherein the duct comprises a hollow tube and is aligned such that the injected fuel travels through the hollow tube, passage of the injected fuel through the hollow tube causing the charge-gas to be drawn into the hollow tube and the fuel to be mixed with the charge-gas as it is emitted from the duct, wherein the hollow tube comprises:
a second opening disposed at one end of the hollow tube such that the injected fuel enters the hollow tube by way of the second opening, the second opening disposed such that a gap exists between the first opening of the fuel injector and the second opening such that the charge-gas is drawn into the hollow tube by way of the second opening;
an outer layer comprising an electrical insulator material that defines an outer surface of the duct; and
an inner layer that is at least partially covered by the outer layer, the inner layer comprising a conductor or a semiconductor material.
10. The method of claim 9 , wherein the inner layer comprises a semiconductor material, the semiconductor material comprises silicon carbide.
11. The method of claim 9 , wherein the inner layer is a wire coil with a hollow bore, and the injected fuel flows through the bore of the wire coil.
12. The method of claim 9 , wherein the inner layer is a tubular section with a hollow bore, and the injected fuel flows through the bore of the tubular section.
13. The method of claim 9 , further comprising a battery, wherein the battery supplies electrical energy to the duct in order to heat the duct.
14. A fuel injection system, comprising:
a fuel injector comprising a first opening, wherein a fuel is injected through the first opening into a combustion chamber, and
a duct, wherein the duct has a tubular configuration and is aligned such that the fuel exiting the first opening of the fuel injector is injected into a second opening in the duct, wherein the fuel passes through the duct and into the combustion chamber, wherein passage of the fuel through the duct causes charge-gas to be drawn from the combustion chamber and into the duct, thereby mixing with the fuel prior to combustion in the combustion chamber, and wherein the second opening in the duct is disposed such that a gap exists between the first opening of the fuel injector and the second opening of the duct, whereby charge-gas is drawn into the duct by way of the second opening in the duct, wherein the duct comprises:
a conductive inner layer, the conductive inner layer comprises a conductor or a semiconductor material, wherein passage of electrical energy through the conductive inner layer heats the duct to facilitate ignition of the fuel as it exits a discharge end of the duct; and
an outer electrical insulating layer that forms an exterior surface of the duct.
15. The fuel injection system of claim 14 , further comprising a battery, wherein the battery supplies the electrical energy to the inner layer.
16. The fuel injection system of claim 14 , wherein the duct further comprises an inner electrical insulating layer that defines an interior of the duct, wherein the conductive inner layer is between the outer electrical insulating layer and the inner electrical insulating layer.