IP Library › Granted Patent US 10,640,391
Granted Patent B2
US 10,640,391 · App. 15/784,252 · Granted May 5, 2020

LTO coated LRMO cathode and synthesis

Inventors: Wenkui Zhang (Hangzhou, CN); Hui Huang (Hangzhou, CN); Yang Xia (Hangzhou, CN); Liyuang Zhang (Hangzhou, CN); Yishun Wang (Hangzhou, CN); Chu Liang (Hangzhou, CN); Xiao Guang Yang (Northville, MI); Robert J. Kudla (Canton, MI); Theodore James Miller (Milan, MI)
Assignee: FORD GLOBAL TECHNOLOGIES, LLC
C01G23/005C01G45/1221H01M4/131H01M4/36H01M4/505H01M4/525H01M4/62H01M10/0525C01P2002/72C01P2004/03C01P2004/32C01P2004/62C01P2004/84C01P2006/40
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Quick Facts
Patent No.
US 10,640,391
App. No.
15/784,252
Granted
May 5, 2020
Kind
B2
Abstract

A method of forming a high energy density composite cathode material is disclosed. The method includes providing a lithium-rich manganese layered oxide (LRMO), coating the LRMO with a TiO 2 precursor, and ball-milling the TiO 2 coated LRMO with LiH to form a Li x TiO 2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.

Claims (26)

1. A method of forming a composite cathode material comprising:

providing a lithium-rich manganese layered oxide (LRMO) having the formula xLi 2 MnO 3 .(1-x)LiMO 2 , wherein M is Mn, Ni, Co, Fe, Cr, Ti, Al, Mg, V, a rare earth metal, or a combination thereof, and x is less than or equal to 1 and greater than zero;

coating the LRMO with a TiO 2 precursor; and

ball-milling the TiO 2 coated LRMO with LiH to form a Li x TiO 2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.

2. The method of claim 1 , wherein coating the LRMO with the TiO 2 precursor includes reacting the LRMO with titanium salt, deionized water, and alcohol.

3. The method of claim 2 , wherein the reacting is performed in a hydrothermal reactor.

4. The method of claim 2 , wherein the reacting is performed at a temperature of about 100° C. to about 300° C., for about 1 to about 12 hours.

5. The method of claim 2 , wherein the coating includes calcining to form the TiO 2 coated LRMO after reacting the LRMO.

6. The method of claim 5 , wherein the calcining is performed at about 300° C. to about 500° C., for about 30 minutes to about 8 hours.

7. The method of claim 6 , herein the calcining is performed at a heating rate of about 1° C./min to about 10° C./min.

8. The method of claim 1 , wherein the TiO 2 is about 0.1 wt. % to about 9 wt. % of the TiO 2 coated LRMO.

9. The method of claim 1 , wherein the ball-milling is performed at a rate of about 200 rpm to about 750 rpm, for about 6 hours to about 24 hours.

10. The method of claim 1 , wherein the providing includes co-precipitating the LRMO.

11. A method of forming a composite cathode material comprising:

reacting a lithium-rich manganese layered oxide (LRMO) with a TiO 2 precursor in a hydrothermal reactor, the LRMO having the formula xLi 2 MnO 3 .(1-x)LiMO 2 , where M is Mn, Ni, Co, Fe, Cr, Ti, Al, Mg, V, a rare earth metal, or a combination thereof, and x is less than or equal to 1 and greater than zero;

calcining a precursor coated LRMO; and

ball-milling the precursor coated LRMO with LiH to form a Li x TiO 2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.

12. The method of claim 11 , wherein the TiO 2 precursor is about 0.1 wt. % to about 9 wt. % of the precursor coated LRMO.

13. The method of claim 11 , wherein the calcining is performed at a heating rate of about 1° C./min to about 10° C./min.

14. The method of claim 11 , wherein the ball-milling is performed at a rate of about 200 rpm to about 750 rpm, for about 6 hours to about 24 hours.

15. The method of claim 11 , wherein a ratio of LiH to TiO 2 for the ball-milling is about 1:1 to about 1.10:1.

16. A cathode composite material comprising:

a lithium-rich manganese layered oxide (LRMO) having the formula xLi 2 MnO 3 .(1-x)LiMO 2 ; and

a ball-milled Li x TiO 2 coating on a surface of the LRMO, the ball-milled Li x TiO 2 coating being a ball-milled LiH and TiO 2 precursor composite coating on the LRMO,

wherein M is Mn, Ni, Co, Fe, Cr, Ti, Al, Mg, V, a rare earth metal, or a combination thereof, and x is less than or equal to 1 and greater than or equal to zero.

17. The cathode composite material of claim 16 , wherein the LRMO has the formula Li[Li (1-x-y-z) Ni x Co y Mn z ]O 2 , and x, y, and z are each independently less than or equal to 1 and greater than zero, or absent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2017
From: ZHANG, WENKUI; HUANG, HUI; XIA, YANG; ZHANG, LIYUANG; WANG, YISHUN; LIANG, CHU; YANG, XIAO GUANG; KUDLA, ROBERT J.; MILLER, THEODORE JAMES
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 044275/0477 →
Continuity (1)
Related Publication 20190115590A1 · Apr 18, 2019
Cited By (3)
US 12,597,602 US 12,597,606 US 12,683,158