IP Library › Granted Patent US 12,683,158
Granted Patent B2
US 12,683,158 · App. 18/448,544 · Granted Jul 14, 2026

Lithium and manganese rich positive active material compositions

Inventors: Eunsung Lee (Novi, MI); Chi Paik (Grosse Ile, MI); Jason Aaron Lupescu (Wayne, MI); Yisun Cheng (Bloomfield Hills, MI); Deepali Kozarekar (Novi, MI); Stephanie Liberatore (Wixom, MI); Mary Fredrick (Carleton, MI); Robert J. Kudla (Canton, MI)
Assignee: Ford Global Technologies, LLC
H01M4/525H01M4/505H01M10/0525H01M2004/028
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,683,158
App. No.
18/448,544
Filed
Aug 11, 2023
Granted
Jul 14, 2026
Kind
B2
Art Unit
1725
USPC
429/231.95
Abstract

A positive electrode active material may include a compound represented by formula 1 or formula 2: Li (1.333−0.667x−y) Mn (0.667−0.333x) Ni x A (y−a) M a O 2 (1), Li (1.333−0.667x−z−a) Mn (0.667−0.333x−0.5y) Ni (x−0.5y+z) A (y+a−b) M b O 2 (2). A is Co, Cr, or a combination thereof, M is W +6 , Ta +5 , V +5 , or a combination thereof, 0<x<0.5, 0<y<0.333, 0<x<0.04, 0<x−0.5y+z<0.5, 0<y+a−b<0.333, and 0<b<0.04.

Claims (216)

1 . A positive electrode active material comprising a compound represented by formula 1:

Li

(

1.333

-

0.667

x

-

y

)

⁢

Mn

(

0.667

-

0.333

x

)

⁢

Ni

x

⁢

A

(

y

-

a

)

⁢

M

a

⁢

O

2

(

1

)

wherein:

A is Co, Cr, or a combination thereof;

M is W +6 , Ta +5 , V +5 , or a combination thereof;

0<x<0.5;

0<y<0.333; and

0<a<0.04.

2 . The positive electrode active material of claim 1 , wherein 0.2<x<0.35.

3 . The positive electrode active material of claim 1 , wherein 0.04<y<0.09.

4 . The positive electrode active material of claim 1 , wherein 0<a<0.02.

5 . The positive electrode active material of claim 1 includes a material selected from the group consisting of Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 W 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 Ta 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 V 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 V 0.01 O 2 .

6 . The positive electrode active material of claim 1 , wherein the Mn has an average oxidation state in the range of 3.65 to 3.8.

7 . A positive electrode active material comprising a compound represented by formula 2:

Li

(

1.333

-

0.667

x

-

z

-

a

)

⁢

Mn

(

0.667

-

0.333

x

-

0.5

y

)

⁢

Ni

(

x

-

0.5

y

+

z

)

⁢

A

(

y

+

a

-

b

)

⁢

M

b

⁢

O

2

(

2

)

wherein:

A is Co, Cr, or a combination thereof;

M is W +6 , Ta +5 , V +5 , or a combination thereof;

0<x−0.5y+z<0.5;

0<y+a−b<0.333; and

0<b<0.04.

8 . The positive electrode active material of claim 7 , wherein 0.2<x−0.5y+z<0.37.

9 . The positive electrode active material of claim 7 , wherein 0<y+a−b<0.09.

10 . The positive electrode active material of claim 7 , wherein 0<b<0.02.

11 . The positive electrode active material of claim 7 includes a material selected from the group consisting of Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 W 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 Ta 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 V 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 V 0.01 O 2 .

12 . The positive electrode active material of claim 7 , wherein the Mn has an average oxidation state in the range of 3.7 to 3.85.

13 . A rechargeable lithium-ion battery comprising at least one lithium-ion battery cell, each lithium-ion battery cell including:

a positive electrode comprising a compound represented by formula 1 or formula 2:

Li

(

1.333

-

0.667

x

-

y

)

⁢

Mn

(

0.667

-

0.333

x

)

⁢

Ni

x

⁢

A

(

y

-

a

)

⁢

M

a

⁢

O

2

(

1

)

Li

(

1.333

-

0.667

x

-

z

-

a

)

⁢

Mn

(

0.667

-

0.333

x

-

0.5

y

)

⁢

Ni

(

x

-

0.5

y

+

z

)

⁢

A

(

y

+

a

-

b

)

⁢

M

b

⁢

O

2

(

2

)

wherein:

A is Co, Cr, or a combination thereof,

M is W +6 , Ta +5 , V +5 , or a combination thereof,

0<x<0.5,

0<y<0.333,

0<a<0.04,

0<x−0.5y+z<0.5,

0<y+a−b<0.333, and

0<b<0.04;

a negative electrode including a negative active material; and

an electrolyte contacting the positive electrode and the negative electrode.

14 . The rechargeable lithium-ion battery of claim 13 , wherein 0.2<x<0.35.

15 . The rechargeable lithium-ion battery of claim 13 , wherein 0.04<y<0.09.

16 . The rechargeable lithium-ion battery of claim 13 , wherein 0<a<0.02.

17 . The rechargeable lithium-ion battery of claim 13 , wherein 0.2<x−0.5y+z<0.37.

18 . The rechargeable lithium-ion battery of claim 13 , wherein 0<y+a−b<0.09.

19 . The rechargeable lithium-ion battery of claim 13 , wherein 0<b<0.02.

20 . The rechargeable lithium-ion battery of claim 13 includes a material selected from the group consisting of Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 W 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 Ta 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 V 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 Ta 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 V 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 W 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 Ta 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 V 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 V 0.01 O 2 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2023
From: LEE, EUNSUNG; PAIK, CHI; LUPESCU, JASON AARON; CHENG, YISUN; KOZAREKAR, DEEPALI; LIBERATORE, STEPHANIE; FREDRICK, MARY; KUDLA, ROBERT J.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 064575/0588 →
Continuity (1)
Related Publication 20250054965A1 · Feb 13, 2025
References Cited (117)
US 8741482B2 · Park et al. · 2014 [cited by applicant]
US 8840815B2 · Lee · 2014 [cited by examiner]
US 9324994B2 · Oh et al. · 2016 [cited by applicant]
US 10283771B2 · Lee et al. · 2019 [cited by applicant]
US 10640391B2 · Zhang et al. · 2020 [cited by applicant]
US 11289695B2 · Han et al. · 2022 [cited by applicant]
US 12347849B2 · Pietrasz et al. · 2025 [cited by applicant]
US 20130316241A1 · Oh et al. · 2013 [cited by applicant]
US 20150270545A1 · Axelbaum · 2015 [cited by examiner]
US 20190115590A1 · Zhang et al. · 2019 [cited by applicant]
US 20240047665A1 · Lee et al. · 2024 [cited by applicant]
US 20240162478A1 · Park et al. · 2024 [cited by applicant]
US 20240266523A1 · Lee et al. · 2024 [cited by applicant]
US 20240274809A1 · Lee et al. · 2024 [cited by applicant]
US 20240274813A1 · Lee et al. · 2024 [cited by applicant]
US 20240421292A1 · Lee et al. · 2024 [cited by applicant]
US 20240421293A1 · Lee et al. · 2024 [cited by applicant]
US 20250054961A1 · Lee et al. · 2025 [cited by applicant]
US 20250054965A1 · Lee et al. · 2025 [cited by applicant]
US 20250118727A1 · Park et al. · 2025 [cited by applicant]
US 20250140825A1 · Park et al. · 2025 [cited by applicant]
US 20250149571A1 · Hur et al. · 2025 [cited by applicant]
US 20250192220A1 · Park et al. · 2025 [cited by applicant]
CN 114678522A · 2022 [cited by applicant]
ID P202506921A · 2025 [cited by applicant]
JP 6410737B2 · 2018 [cited by applicant]
JP 2025517258A · 2025 [cited by applicant]
KR 100801637B1 · 2008 [cited by applicant]
KR 101139972B1 · 2012 [cited by applicant]
KR 101252988B1 · 2013 [cited by applicant]
KR 101274818B1 · 2013 [cited by applicant]
KR 101297910B1 · 2013 [cited by applicant]
KR 101310556B1 · 2013 [cited by applicant]
KR 101355842B1 · 2014 [cited by applicant]
KR 101414955B1 · 2014 [cited by applicant]
KR 101444510B1 · 2014 [cited by applicant]
KR 101451196B1 · 2014 [cited by applicant]
KR 101452029B1 · 2014 [cited by applicant]
KR 101452228B1 · 2014 [cited by applicant]
KR 101475738B1 · 2014 [cited by applicant]
KR 101515678B1 · 2015 [cited by applicant]
KR 101520166B1 · 2015 [cited by applicant]
KR 101520634B1 · 2015 [cited by applicant]
KR 101551520B1 · 2015 [cited by applicant]
KR 101551523B1 · 2015 [cited by applicant]
KR 101564131B1 · 2015 [cited by applicant]
KR 101584227B1 · 2016 [cited by applicant]
KR 101595562B1 · 2016 [cited by applicant]
KR 101650568B1 · 2016 [cited by applicant]
KR 101702070B1 · 2017 [cited by applicant]
KR 101787169B1 · 2017 [cited by applicant]
KR 101804492B1 · 2018 [cited by applicant]
KR 101812269B1 · 2018 [cited by applicant]
KR 101865440B1 · 2018 [cited by applicant]
KR 102010014B1 · 2019 [cited by applicant]
KR 102010015B1 · 2019 [cited by applicant]
KR 102500085B1 · 2023 [cited by applicant]
KR 102560748B1 · 2023 [cited by applicant]
KR 20230121686A · 2023 [cited by applicant]
KR 102614091B1 · 2023 [cited by applicant]
KR 102631719B1 · 2024 [cited by applicant]
KR 20240010601A · 2024 [cited by applicant]
KR 20240022933A · 2024 [cited by applicant]
KR 20240037782A · 2024 [cited by applicant]
KR 20240037783A · 2024 [cited by applicant]
KR 20240037784A · 2024 [cited by applicant]
KR 20240038508A · 2024 [cited by applicant]
KR 20240048709A · 2024 [cited by applicant]
KR 20240066590A · 2024 [cited by applicant]
KR 20240097733A · 2024 [cited by applicant]
KR 20240100160A · 2024 [cited by applicant]
KR 20240101208A · 2024 [cited by applicant]
KR 20240101228A · 2024 [cited by applicant]
KR 20240101231A · 2024 [cited by applicant]
KR 20240101236A · 2024 [cited by applicant]
KR 20240101503A · 2024 [cited by applicant]
KR 20240116401A · 2024 [cited by applicant]
KR 20240131273A · 2024 [cited by applicant]
KR 20240141621A · 2024 [cited by applicant]
KR 102718839B1 · 2024 [cited by applicant]
KR 20250005905A · 2025 [cited by applicant]
KR 20250011606A · 2025 [cited by applicant]
KR 20250012243A · 2025 [cited by applicant]
KR 20250017149A · 2025 [cited by applicant]
KR 20250019581A · 2025 [cited by applicant]
KR 102779622B1 · 2025 [cited by applicant]
KR 20250036028A · 2025 [cited by applicant]
KR 20250041530A · 2025 [cited by applicant]
KR 20250041531A · 2025 [cited by applicant]
KR 102788465B1 · 2025 [cited by applicant]
KR 102798542B1 · 2025 [cited by applicant]
KR 20250060135A · 2025 [cited by applicant]
KR 102821623B1 · 2025 [cited by applicant]
KR 102824104B1 · 2025 [cited by applicant]
KR 102824705B1 · 2025 [cited by applicant]
KR 102824706B1 · 2025 [cited by applicant]
KR 20250080473A · 2025 [cited by applicant]
KR 20250098742A · 2025 [cited by applicant]
KR 20250103509A · 2025 [cited by applicant]
LU 101838A1 · 2020 [cited by applicant]
WO 2012044055A2 · 2012 [cited by applicant]
WO WO2022272139A1 · 2022 [cited by applicant]
WO 2024058440A1 · 2024 [cited by applicant]
WO 2024058442A1 · 2024 [cited by applicant]
WO 2024058444A1 · 2024 [cited by applicant]
WO 2024096414A1 · 2024 [cited by applicant]
WO 2024101750A1 · 2024 [cited by applicant]
WO 2024136522A1 · 2024 [cited by applicant]
WO 2024195981A1 · 2024 [cited by applicant]
WO 2025033894A1 · 2025 [cited by applicant]
WO 2025042066A1 · 2025 [cited by applicant]
WO 2025042092A1 · 2025 [cited by applicant]
WO 2025042163A1 · 2025 [cited by applicant]
WO 2025048236A1 · 2025 [cited by applicant]
WO 2025063675A1 · 2025 [cited by applicant]
WO 2025080013A1 · 2025 [cited by applicant]
WO 2025100781A1 · 2025 [cited by applicant]