IP Library Granted Patent US 10,211,047
Granted Patent B2
US 10,211,047 · App. 15/796,940 · Granted Feb 19, 2019

Multilayer dielectric structures with graded composition for nano-scale semiconductor devices

Inventors: Son V. Nguyen (Schenectady, NY); Deepika Priyadarshini (Guilderland, NY)
Assignee: International Business Machines Corporation
H01L21/02326H01L21/0214H01L21/0217H01L21/0234H01L21/02126H01L21/02167H01L21/02274H01L21/02296H01L21/76224H01L21/76283H01L21/76826H01L21/76831H01L21/76832H01L21/76834H01L23/481H01L23/53295H01L29/6656H01L29/7843H01L29/665
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Quick Facts
Patent No.
US 10,211,047
App. No.
15/796,940
Granted
Feb 19, 2019
Kind
B2
Abstract

Multilayer dielectric structures are provided with graded composition. For example, a multilayer dielectric structure includes a stack of dielectric films, wherein the dielectric films include at least a first SiCNO (silicon carbon nitride oxide) film and a second SiCNO film. The first SiCNO film has a first composition profile of C, N, and O atoms. The second SiCNO film has a second composition profile of C, N, and O atoms, which is different from the first composition profile of C, N, and O atoms. The composition profiles of C, N and/or O atoms of the constituent dielectric films of the multilayer dielectric structure are customized to enhance or otherwise optimize one or more electrical and/or physical properties of the multilayer dielectric structure.

Claims (38)

1. A method for fabricating a multilayer dielectric structure, comprising:

depositing a first SiCN (silicon carbon nitride) film;

performing a first in-situ plasma treatment process on the first SiCN film to convert the first SiCN film to a first SiCNO (silicon carbon nitride oxide) film having a first composition profile of C, N, and O atoms;

depositing a second SiCN film on the first SiCNO film; and

performing a second in-situ plasma treatment process on the second SiCN film to convert the second SiCN film to a second SiCNO film having a second composition profile of C, N, and O atoms;

wherein the first composition profile of C, N, and O atoms of the first SiCNO film differs from the second composition profile of C, N, and O atoms of the second SiCNO film; and

wherein at least one of the first in-situ plasma treatment process and the second in-situ plasm treatment process comprises both a plasma oxidation process and a plasma nitridation process;

wherein the first SiCNO film and the second SiCNO film form a multilayer dielectric structure comprising a graded composition profile of C, N, and O atoms.

2. The method of claim 1 , wherein an atomic percentage of O atoms in the first SiCNO film is in a range of about 0% to about 25%, and wherein an atomic percentage of O atoms in the second SiCNO film is in a range of about 5% to about 35%.

3. The method of claim 1 , wherein an atomic percentage of C atoms in the first SiCNO film is in a range of about 10% to about 40%, and wherein an atomic percentage of C atoms in the second SiCNO film is in a range of about 0% to about 30%.

4. The method of claim 1 , wherein an atomic percentage of N atoms in the first and second SiCNO films differs in a range of about 2% to about 20%.

5. The method of claim 1 , wherein the multilayer dielectric structure consists only of SiCNO films.

6. The method of claim 1 , further comprising forming at least one or more of a SiN film, a SiNO film, a SiCO film, a SiCN film, or a combination thereof, as part of the multilayer dielectric structure.

7. The method of claim 1 , wherein each dielectric film is formed to have a thickness in a range of about 1.0 nanometer to about 5 nanometers.

8. The method of claim 1 , wherein a total thickness of the multilayer dielectric structure is about 10 nanometers or less.

9. The method of claim 1 , comprising engineering the first and second composition profiles to fabricate a multilayer dielectric structure having an effective dielectric constant of about 5.5 or less.

10. The method of claim 1 , comprising engineering the first and second composition profiles to fabricate a multilayer dielectric structure having a target adhesion property.

11. The method of claim 1 , comprising engineering the first and second composition profiles to fabricate a multilayer dielectric structure having a target etch resistance property.

12. The method of claim 1 , comprising engineering the first and second composition profiles to fabricate a multilayer dielectric structure having a target diffusion barrier property.

13. The method of claim 1 , comprising fabricating the multilayer dielectric structure as a spacer formed on a sidewall of a gate structure of a transistor device.

14. The method of claim 1 , comprising fabricating the multilayer dielectric structure as a stress liner layer that is conformally formed over a transistor device to impart a tensile or compressive stress.

15. The method of claim 1 , comprising fabricating the multilayer dielectric structure as a conformal liner layer or a conformal barrier layer on a sidewall and bottom surface of an etched trench of a trench isolation structure.

16. The method of claim 1 , comprising fabricating the multilayer dielectric structure as a conformal liner layer or a conformal barrier layer of a through-silicon via (TSV) structure.

17. The method of claim 1 , wherein the first and second SiCNO films each have a thickness which is no more than about 2 nm.

18. A method for fabricating a multilayer dielectric structure, comprising:

depositing a first SiCN (silicon carbon nitride) film;

performing an in-situ plasma treatment process on the first SiCN film to convert the first SiCN film to a first SiCNO (silicon carbon nitride oxide) film having a first composition profile of C, N, and O atoms;

depositing a second SiCN film;

performing an in-situ plasma treatment process on the second SiCN film to convert the second SiCN film to a second SiCNO film having a second composition profile of C, N, and O atoms;

wherein the first and second composition profiles are different; and

engineering the first and second composition profiles to fabricate a multilayer dielectric structure having a target current leakage property.

19. A method for fabricating a multilayer dielectric structure, comprising:

depositing a first SiCN (silicon carbon nitride) film;

performing an in-situ plasma treatment process on the first SiCN film to convert the first SiCN film to a first SiCNO (silicon carbon nitride oxide) film having a first composition profile of C, N, and O atoms;

depositing a second SiCN film;

performing an in-situ plasma treatment process on the second SiCN film to convert the second SiCN film to a second SiCNO film having a second composition profile of C, N, and O atoms;

wherein the first and second composition profiles are different; and

engineering the first and second composition profiles to fabricate a multilayer dielectric structure having a target hydrophobic property.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: ELPIS TECHNOLOGIES INC.
Reel/Frame 052561/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2017
From: NGUYEN, SON V.; PRIYADARSHINI, DEEPIKA
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 043978/0431 →
Continuity (3)
Continuation 15152777 · May 12, 2016
Division 14695705 · Apr 24, 2015
Related Publication 20180047568A1 · Feb 15, 2018
Cited By (1)
US 12,660,602