IP Library Granted Patent US 10,326,000
Granted Patent B2
US 10,326,000 · App. 15/878,452 · Granted Jun 18, 2019

FinFET with reduced parasitic capacitance

Inventors: Emre Alptekin (Wappingers Falls, NY); Veeraraghavan S. Basker (Schenectady, NY); Sivananda K. Kanakasabapathy (Pleasanton, CA)
Assignee: International Business Machines Corporation
H01L29/665H01L21/76895H01L23/535H01L29/0649H01L29/41791H01L29/66545H01L29/66553H01L29/66795H01L29/785
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Quick Facts
Patent No.
US 10,326,000
App. No.
15/878,452
Granted
Jun 18, 2019
Kind
B2
Abstract

A method of fabricating a finFET semiconductor device, the method including forming a self-aligned silicide contact above and in direct contact with exposed portions of semiconductor fins not covered by a gate electrode, wherein an upper surface of the self-aligned silicide contact is substantially flush with an upper surface of an adjacent isolation region, patterning a blanket metal layer to form a source-drain contact on the upper surface of the self-aligned silicide contact, the self-aligned silicide contact provides an electrical path from the semiconductor fins to the source-drain contact, and recessing a portion of the self-aligned silicide contact without recessing the isolation region, the self-aligned silicide contact is recessed selective to a mask used to pattern the source-drain contact.

Claims (33)

1. A finFET semiconductor device comprising:

a plurality of fins etched from a semiconductor substrate;

a gate electrode above and perpendicular to the plurality of fins, each comprising a pair of spacers on opposing sides of the gate electrode;

a self-aligned silicide contact positioned above and between active fin regions, wherein the self-aligned silicide contact has a stepped profile comprising at least a first upper surface and a second upper surface, the first upper surface being above the second upper surface; and

a metal contact above and in direct contact with the first upper surface of the self-aligned silicide contact, the self-aligned silicide contact provides an electrical path from the metal contact to the active fin regions.

2. The structure of claim 1 , wherein the active fin regions are completely covered by the self-aligned silicide contact such that the second upper surface of the self-aligned silicide contact is above the active fin regions.

3. The structure of claim 1 , wherein the first upper surface of the self-aligned silicide contact is substantially flush with an upper surface of a dielectric gate cap directly above the gate electrode.

4. The structure of claim 1 , wherein a contact area between the metal contact and the self-aligned silicide contact is equal to a surface area of the first upper surface of the self-aligned silicide contact.

5. The structure of claim 1 , wherein vertical sidewalls of the self-aligned silicide contact between the first upper surface and the second upper surface are substantially flush with vertical sidewalls of the metal contact.

6. The structure of claim 1 , further comprising:

an isolation region with an upper surface substantially flush with the first upper surface of the self-aligned silicide contact; and an interlevel dielectric layer covering the isolation region, the self-aligned silicide contact and the gate electrode, wherein a portion of the interlevel dielectric layer is below the upper surface of the isolation region and directly contacts a sidewall spacer separating the gate electrode from the self-aligned silicide contact.

7. A finFET semiconductor device comprising:

a plurality of fins etched from a semiconductor substrate;

a gate electrode above and perpendicular to the plurality of fins, each comprising a pair of spacers on opposing sides of the gate electrode;

a self-aligned silicide contact positioned above and between active fin regions, wherein the self-aligned silicide contact has a stepped profile comprising at least a first upper surface and a second upper surface, the first upper surface being above the second upper surface; and

a metal contact above and in direct contact with the first upper surface of the self-aligned silicide contact.

8. The structure of claim 7 , wherein the active fin regions are completely covered by the self-aligned silicide contact such that the second upper surface of the self-aligned silicide contact is above the active fin regions.

9. The structure of claim 7 , wherein the first upper surface of the self-aligned silicide contact is substantially flush with an upper surface of a dielectric gate cap directly above the gate electrode.

10. The structure of claim 7 , wherein a contact area between the metal contact and the self-aligned silicide contact is equal to a surface area of the first upper surface of the self-aligned silicide contact.

11. The structure of claim 7 , wherein vertical sidewalls of the self-aligned silicide contact between the first upper surface and the second upper surface are substantially flush with vertical sidewalls of the metal contact.

12. The structure of claim 7 , further comprising:

an isolation region with an upper surface substantially flush with the first upper surface of the self-aligned silicide contact; and an interlevel dielectric layer covering the isolation region, the self-aligned silicide contact and the gate electrode, wherein a portion of the interlevel dielectric layer is below the upper surface of the isolation region and directly contacts a sidewall spacer separating the gate electrode from the self-aligned silicide contact.

13. A finFET semiconductor device comprising:

a plurality of fins etched from a semiconductor substrate;

a gate electrode above and perpendicular to the plurality of fins, each comprising a pair of spacers on opposing sides of the gate electrode;

a self-aligned silicide contact positioned above and between active fin regions, wherein the self-aligned silicide contact has a stepped profile comprising at least a first upper surface and a second upper surface, the first upper surface being above the second upper surface; and

a metal contact on the first upper surface of the self-aligned silicide contact, the self-aligned silicide contact provides an electrical path from the metal contact to the active fin regions.

14. The structure of claim 13 , wherein the active fin regions are completely covered by the self-aligned silicide contact such that the second upper surface of the self-aligned silicide contact is above the active fin regions.

15. The structure of claim 13 , wherein the first upper surface of the self-aligned silicide contact is substantially flush with an upper surface of a dielectric gate cap directly above the gate electrode.

16. The structure of claim 13 , wherein a contact area between the metal contact and the self-aligned silicide contact is equal to a surface area of the first upper surface of the self-aligned silicide contact.

17. The structure of claim 13 , wherein vertical sidewalls of the self-aligned silicide contact between the first upper surface and the second upper surface are substantially flush with vertical sidewalls of the metal contact.

18. The structure of claim 13 , further comprising:

an isolation region with an upper surface substantially flush with the first upper surface of the self-aligned silicide contact; and an interlevel dielectric layer covering the isolation region, the self-aligned silicide contact and the gate electrode, wherein a portion of the interlevel dielectric layer is below the upper surface of the isolation region and directly contacts a sidewall spacer separating the gate electrode from the self-aligned silicide contact.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: ELPIS TECHNOLOGIES INC.
Reel/Frame 052561/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2018
From: ALPTEKIN, EMRE; BASKER, VEERARAGHAVAN S.; KANAKASABAPATHY, SIVANANDA K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 044708/0588 →
Continuity (3)
Division 15854052 · Dec 26, 2017
Continuation 15333262 · Oct 25, 2016
Related Publication 20180151686A1 · May 31, 2018