IP Library › Granted Patent US 10,444,620
Granted Patent B2
US 10,444,620 · App. 15/897,330 · Granted Oct 15, 2019

Mask blank, phase-shift mask and method for manufacturing semiconductor device

Inventors: Atsushi Matsumoto (Tokyo, JP); Hiroaki Shishido (Tokyo, JP); Takashi Uchida (Tokyo, JP)
Assignee: HOYA CORPORATION
G03F1/32G03F1/58G03F7/2053
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Quick Facts
Patent No.
US 10,444,620
App. No.
15/897,330
Granted
Oct 15, 2019
Kind
B2
Abstract

To provide a phase-shift mask in which the reduction in thickness of a light-shielding film is provided when a transition metal silicide-based material is used for the light-shielding film and by which the problem of ArF light fastness can be solved; and a mask blank for manufacturing the phase-shift mask. A mask blank has a structure in which a phase-shift film, an etching stopper film, a light-shielding film, and a hard mask film are laminated in said order on a transparent substrate, and at least one layer in the light-shielding film is made of a material which contains transition metal and silicon, and satisfies the conditions of Formula (1) below: C N ≤9.0×10 −6 ×R M 4 −1.65×10 −4 ×R M 3 −7.718×10 −2 ×R M 2 +3.611× R M −21.084   Formula ( 1 ) wherein R M is a ratio of the content of transition metal to the total content of transition metal and silicon in said one layer, and C N is the content of nitrogen in said one layer.

Claims (41)

1. A mask blank having a structure in which a phase-shift film, an etching stopper film, a light-shielding film, and a hard mask film are laminated in said order on a transparent substrate,

wherein the hard mask film is made of a material containing chromium;

wherein the phase-shift film is made of a material in which transition metal, silicon, and nitrogen are contained, and a ratio of the content [atom %] of transition metal to the total content [atom %] of transition metal and silicon is less than 4 [%];

wherein the light-shielding film has a single layer structure, or a laminated structure comprised of multiple layers; and

wherein at least one layer in the light-shielding film is made of a material which contains transition metal and silicon, but does not contain nitrogen and oxygen, or a material which contains transition metal, silicon, and nitrogen, and satisfies the conditions of Formula (1) below:

C N ≤9.0×10 −6 ×R M 4 −1.65×10 −4 ×R M 3 −7.718×10 −2 ×R M 2 +3.611× R M −21.084   Formula (1)

wherein R M is a ratio [%] of the content [atom %] of transition metal to the total content [atom %] of transition metal and silicon in said one layer, and C N [atom %] is the content [atom %] of nitrogen in said one layer.

2. The mask blank according to claim 1 , wherein the phase-shift film has a function of transmitting ArF excimer laser light at a transmittance of 1% or more and 30% or less.

3. The mask blank according to claim 1 , wherein the optical density with respect to ArF excimer laser light is 2.7 or more in the laminated structure of the phase-shift film, the etching stopper film, and the light-shielding film.

4. A phase-shift mask manufactured from the mask blank according to claim 1 .

5. A method for manufacturing a semiconductor device, comprising the step of:

setting the phase-shift mask according to claim 4 on an exposure apparatus having an exposure light source for emitting ArF excimer laser light, so as to transfer a transfer pattern onto a resist film formed on a transfer target substrate.

6. A mask blank having a structure in which a phase-shift film, an etching stopper film, a light-shielding film, and a hard mask film are laminated in said order on a transparent substrate,

wherein the hard mask film is made of a material containing chromium;

wherein the phase-shift film is comprised of a surface layer and layers other than the surface layer;

wherein the layers other than the surface layer are made of a material in which transition metal, silicon, and nitrogen are contained, a ratio of the content [atom %] of transition metal to the total content [atom %] of transition metal and silicon is less than 9 [%], and the material is incomplete nitride;

wherein the light-shielding film has a single layer structure, or a laminated structure comprised of multiple layers; and

wherein at least one layer in the light-shielding film is made of a material which contains transition metal and silicon, but does not contain nitrogen and oxygen, or a material which contains transition metal, silicon, and nitrogen, and satisfies the conditions of Formula (1) below:

C N ≤9.0×10 −6 ×R M 4 −1.65×10 −4 ×R M 3 −7.718×10 2 ×R M 2 +3.611× R M −21.084   Formula (1)

wherein R M is a ratio [%] of the content [atom %] of transition metal to the total content [atom %] of transition metal and silicon in said one layer, and C N [atom %] is the content [atom %] of nitrogen in said one layer.

7. The mask blank according to claim 6 , wherein the phase-shift film has a function of transmitting ArF excimer laser light at a transmittance of 4% or more and 9% or less.

8. The mask blank according to claim 6 , wherein the optical density with respect to ArF excimer laser light is 2.7 or more in the laminated structure of the phase-shift film, the etching stopper film, and the light-shielding film.

9. A phase-shift mask manufactured from the mask blank according to claim 6 .

10. A method for manufacturing a semiconductor device, comprising the step of:

setting the phase-shift mask according to claim 9 on an exposure apparatus having an exposure light source for emitting ArF excimer laser light, so as to transfer a transfer pattern onto a resist film formed on a transfer target substrate.

11. A mask blank having a structure in which a phase-shift film, an etching stopper film, a light-shielding film, and a hard mask film are laminated in said order on a transparent substrate,

wherein the hard mask film is made of a material containing chromium;

wherein the phase-shift film is comprised of a surface layer and layers other than the surface layer;

wherein the layers other than the surface layer are made of a material consisting of silicon and nitrogen, or a material consisting of silicon, nitrogen, and one or more elements selected from metalloid elements, non-metallic elements, and noble gases;

wherein the surface layer of the phase-shift film is made of a material consisting of silicon, nitrogen, and oxygen, or a material consisting of silicon, nitrogen, oxygen, and one or more elements selected from metalloid elements, non-metallic elements, and noble gases;

wherein the light-shielding film has a single layer structure, or a laminated structure comprised of multiple layers; and

wherein at least one layer in the light-shielding film is made of a material which contains transition metal and silicon, but does not contain nitrogen and oxygen, or a material which contains transition metal, silicon, and nitrogen, and satisfies the conditions of Formula (1) below:

C N ≤9.0×10 −6 ×R M 4 −1.65×10 −4 ×R M 3 '7.718×10 2 ×R M 2 +3.611× R M −21.084   Formula (1)

wherein R M is a ratio [%] of the content [atom %] of transition metal to the total content [atom %] of transition metal and silicon in said one layer, and C N [atom %] is the content [atom %] of nitrogen in said one layer.

12. The mask blank according to claim 11 , wherein the phase-shift film has a function of transmitting ArF excimer laser light at a transmittance of 1% or more and 30% or less.

13. The mask blank according to claim 11 , wherein the layers other than the surface layer in the phase-shift film have a structure in which a low-transmittance layer and a high-transmittance layer are laminated, and

wherein the low-transmittance layer has nitrogen content that is relatively lower than the high-transmittance layer.

14. The mask blank according to claim 11 , wherein the optical density with respect to ArF excimer laser light is 2.7 or more in the laminated structure of the phase-shift film, the etching stopper film, and the light-shielding film.

15. A phase-shift mask manufactured from the mask blank according to claim 11 .

16. A method for manufacturing a semiconductor device, comprising the step of:

setting the phase-shift mask according to claim 15 on an exposure apparatus having an exposure light source for emitting ArF excimer laser light, so as to transfer a transfer pattern onto a resist film formed on a transfer target substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2019
From: MATSUMOTO, ATSUSHI; SHISHIDO, HIROAKI; UCHIDA, TAKASHI
To: HOYA CORPORATION
Reel/Frame 049950/0336 →
Priority Claims (1)
JP 2014-055099 · Mar 18, 2014 · national
Continuity (2)
Division 15121124
Related Publication 20180180987A1 · Jun 28, 2018