IP Library › Granted Patent US 10,983,361
Granted Patent B2
US 10,983,361 · App. 15/898,394 · Granted Apr 20, 2021

Methods of aligning a diffractive optical system and diffracting beams, diffractive optical element and apparatus

Inventors: Sander Bas Roobol (Veldhoven, NL); Simon Gijsbert Josephus Mathijssen (Rosmalen, NL); Stefan Michael Bruno Bäumer (Valkenswaard, NL)
Assignee: ASML Netherlands B.V
G02B27/4255G02B27/62G03F7/7085G03F7/70158G03F7/70258G03F7/70316G03F7/70575G03F7/70591
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Quick Facts
Patent No.
US 10,983,361
App. No.
15/898,394
Granted
Apr 20, 2021
Kind
B2
Abstract

A method of aligning a diffractive optical system, to be operated with an operating beam, comprises: aligning ( 558 ) the diffractive optical system using an alignment beam having a different wavelength range from the operating beam and using a diffractive optical element optimized ( 552 ) to diffract the alignment beam and the operating beam in the same (or a predetermined) direction. In an example, the alignment beam comprises infra-red (IR) radiation and the operating beam comprises soft X-ray (SXR) radiation. The diffractive optical element is optimized by providing it with a first periodic structure with a first pitch (pIR) and a second periodic structure with a second pitch (pSXR). After alignment, the vacuum system is pumped down ( 562 ) and in operation the SXR operating beam is generated ( 564 ) by a high harmonic generation (HHG) optical source pumped by the IR alignment beam’ optical source.

Claims (41)

1. A method of aligning a diffractive optical system, the method comprising:

outputting an operating beam of radiation;

outputting an alignment beam of radiation; and

aligning the diffractive optical system using the alignment beam, wherein a wavelength range of the alignment beam is different than a wavelength range of the operating beam;

wherein the aligning comprises using a diffractive optical element to diffract the alignment beam and the operating beam in predetermined directions; and

wherein the alignment beam is directed during the aligning along a same optical path as the operating beam is to be directed along towards the diffractive optical element during operation of the diffractive optical system.

2. The method of claim 1 , wherein the predetermined directions are the same direction.

3. The method of claim 1 , wherein the wavelength range of the alignment beam is at longer wavelengths than the wavelength range of the operating beam, and wherein the alignment beam comprises infra-red radiation and the operating beam comprises soft X-ray radiation.

4. The method of claim 1 , further comprising generating the operating beam using a high harmonic generation optical source pumped by an optical source of the alignment beam.

5. The method of claim 4 , wherein the outputting the aligning beam is performed using an alignment beam having a lower intensity than used for generating the operating beam; and

wherein the method further comprises removing an alignment beam filter from a high harmonic generation optical source while performing the aligning, the alignment beam filter to be used during operation with the operating beam.

6. The method of claim 5 , wherein the providing the periodic structures comprises providing a grating.

7. The method of claim 1 , wherein the aligning the diffractive optical system comprises configuring optical elements of the diffractive optical system.

8. The method of claim 1 , further comprising providing the diffractive optical element with a first periodic structure with a first pitch and a second periodic structure with a second pitch so as to optimize the diffractive optical element.

9. The method of claim 8 , wherein the providing the first and second periodic structures comprises providing a multi-pitch periodic structure.

10. The method of claim 8 , further comprising orienting the periodic structures as coplanar.

11. The method of claim 8 , further comprising overlaying the periodic structures.

12. The method of claim 8 , further comprising interleaving the periodic structures.

13. The method of claim 8 , wherein:

the first periodic structure is formed at a region corresponding to the alignment beam's spot when projected on the diffractive optical element; and

the second periodic structure is formed at a region corresponding to the operating beam's spot when projected on the diffractive optical element.

14. A method comprising:

outputting a first beam having a wavelength range;

outputting a second beam in a same direction as the first beam, wherein the second beam has a different wavelength range than the wavelength range of the first beam;

directing the first and second beams along a same optical path; and

diffracting the first and the second beams using a diffractive optical element having a first periodic structure with a first pitch and a second periodic structure with a second pitch, wherein the pitches are selected to diffract the first and second beams in the same direction.

15. A diffractive optical system comprising:

a diffractive optical element configured to diffract an alignment and an operating beam in predetermined directions, the diffractive optical element comprising:

a first periodic structure with a first pitch; and

a second periodic structure with a second pitch, wherein the first and second pitches are selected to diffract the alignment and operating beams in the predetermined directions,

wherein the first periodic structure is formed at a first region corresponding to the alignment beam's spot when projected on the diffractive optical element; and

wherein the second periodic structure is formed at a second region corresponding to the operating beam's spot when projected on the diffractive optical element; and

wherein the alignment beam is directed during an alignment operation along a same optical path as the operating beam is to be directed along towards the diffractive optical element during operation of the diffractive optical system.

16. The system of claim 15 , further comprising generating the operating beam using a high harmonic generation optical source pumped by an optical source of the alignment beam.

17. The system of claim 16 , wherein:

the outputting the aligning beam is performed using an alignment beam having a lower intensity than that used for generating the operating beam;

the method further comprises removing an alignment beam filter from the high harmonic generation optical source while performing the aligning; and

the alignment beam filter to be used during operation with the operating beam.

18. The system of claim 15 , wherein the periodic structures comprise a grating.

19. The system of claim 15 , wherein the periodic structures are at least one of coplanar and interleaved.

20. The system of claim 15 , wherein the alignment beam comprises infra-red radiation and the operating beam comprises soft X ray radiation.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2018
From: ROOBOL, SANDER BAS; MATHIJSSEN, SIMON GIJSBERT JOSEPHUS; BÄUMER, STEFAN MICHAEL BRUNO
To: ASML NETHERLANDS B.V.
Reel/Frame 046836/0694 →
Priority Claims (1)
EP 17157671 · Feb 23, 2017 · regional
Continuity (1)
Related Publication 20180239160A1 · Aug 23, 2018