IP Library Granted Patent US 10,463,215
Granted Patent B2
US 10,463,215 · App. 15/901,952 · Granted Nov 5, 2019

Evacuation station

Inventors: Russell Walter Morin (Burlington, MA); Faruk Bursal (Lexington, MA); Harold Boeschenstein (Boston, MA)
Assignee: iRobot Corporation
A47L9/1683A47L9/00A47L9/14A47L9/2815A47L9/2842A47L9/2857A47L9/2873A47L2201/024A47L2201/04
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Quick Facts
Patent No.
US 10,463,215
App. No.
15/901,952
Granted
Nov 5, 2019
Kind
B2
Abstract

An evacuation station includes a base and a canister removably attached to the base. The base includes a ramp having an inclined surface for receiving a robotic cleaner having a debris bin. The ramp defines an evacuation intake opening arranged to pneumatically interface with the debris bin. The base also includes a first conduit portion pneumatically connected to the evacuation intake opening, an air mover having an inlet and an exhaust, and a particle filter pneumatically the exhaust of the air mover. The canister includes a second conduit portion arranged to pneumatically interface with the first conduit portion to form a pneumatic debris intake conduit, an exhaust conduit arranged to pneumatically connect to the inlet of the air mover when the canister is attached to the base, and a separator in pneumatic communication with the second conduit portion.

Claims (48)

1. An evacuation station comprising:

a base configured to receive a robotic cleaner having a debris bin containing debris;

a canister configured to receive a filter bag;

an air mover;

a controller configured to operate the air mover to produce a flow of air containing the debris from the debris bin, into the canister, and through the filter bag such that the filter bag separates at least a portion of the debris from the flow of air; and

a filter bag detection device configured to detect a presence of the filter bag in the canister and to prevent the controller from operating the air mover when the filter bag detection device indicates an absence of the filter bag.

2. The evacuation station of claim 1 , wherein:

the canister comprises an access door configured to cover the filter bag when the filter bag is within the canister, and

the filter bag detection device is configured to mechanically prevent the access door from closing when the filter bag is absent from the canister.

3. The evacuation station of claim 1 , wherein the filter bag detection device comprises a light emitter and a light detector configured to detect the presence of the filter bag in the canister.

4. The evacuation station of claim 1 , further comprising a charging module configured to

deliver energy to the robotic cleaner,

detect when the robotic cleaner is received at the base of the evacuation station, and

prevent the controller from operating the air mover when the charging module detects that the robotic cleaner is not received at the base of the evacuation station.

5. The evacuation station of claim 1 , wherein the controller is configured to stop operation of the air mover upon receiving a signal indicating that evacuation of the debris bin is complete.

6. The evacuation station of claim 1 , further comprising a user interface configured to display a debris capacity of the canister.

7. The evacuation station of claim 1 , further comprising a user interface configured to display a remaining time for debris from the debris bin to be evacuated.

8. The evacuation station of claim 1 , wherein:

the canister is detachable from the base,

the evacuation station further comprises a connection sensor configured to detect when the canister is attached to the base, and

the controller is configured to operate the air mover only when the connection sensor detects that the canister is attached to the base.

9. The evacuation station of claim 1 , wherein the base comprises a ramp having a receiving surface for receiving and supporting the robotic cleaner having the debris bin, the ramp defining an evacuation intake opening arranged to pneumatically interface with the debris bin of the robotic cleaner when the robotic cleaner is received on the receiving surface in a docked position.

10. The evacuation station of claim 1 , further comprising:

an evacuation intake opening arranged to pneumatically interface with a collection opening of the debris bin of the robotic cleaner, and

a seal configured to pneumatically seal the evacuation intake opening and the collection opening when the evacuation station receives the robotic cleaner.

11. The evacuation station of claim 1 , wherein the base comprises a particle filter to filter particles of the debris, wherein particles of the debris separated by the filter bag are larger than the particles of the debris filtered by the particle filter.

12. The evacuation station of claim 1 , wherein the canister and the base have a trapezoidal shaped cross section.

13. The evacuation station of claim 1 , wherein the canister and the base define a height of the evacuation station, the canister defining greater than half of the height of the evacuation station.

14. The evacuation station of claim 1 , wherein the canister defines at least two-thirds of a height of the evacuation station.

15. An evacuation station comprising:

one or more conduits configured to pneumatically connect a robotic cleaner having a debris bin containing debris to a filter bag received by the evacuation station;

an air mover;

a controller configured to operate the air mover to produce a flow of air containing the debris from the debris bin, through the one or more conduits, and through the filter bag such that the filter bag separates at least a portion of the debris from the flow of air; and

a filter bag detection device configured to detect a presence of the filter bag in the evacuation station and to prevent the controller from operating the air mover when the filter bag detection device indicates an absence of the filter bag.

16. The evacuation station of claim 15 , further comprising an access door configured to cover the filter bag when the filter bag is within the evacuation station,

wherein the filter bag detection device is configured to mechanically prevent the access door from closing when the filter bag is absent from the evacuation station.

17. The evacuation station of claim 15 , wherein the filter bag detection device comprises a light emitter and a light detector configured to detect the presence of the filter bag in the evacuation station.

18. The evacuation station of claim 15 , further comprising a charging module configured to

deliver energy to the robotic cleaner,

detect when the robotic cleaner is received at the evacuation station, and

prevent the controller from operating the air mover when the charging module detects that the robotic cleaner is not received at the evacuation station.

19. The evacuation station of claim 15 , wherein the controller is configured to stop operation of the air mover upon receiving a signal indicating that evacuation of the debris bin is complete.

20. The evacuation station of claim 15 , further comprising a user interface configured to display a remaining time for debris from the debris bin to be evacuated.

21. The evacuation station of claim 15 , further comprising a ramp having a receiving surface for receiving and supporting the robotic cleaner having the debris bin, the ramp defining an evacuation intake opening of the one or more conduits, the evacuation intake opening arranged to pneumatically interface with the debris bin of the robotic cleaner when the robotic cleaner is received on the receiving surface in a docked position.

22. The evacuation station of claim 15 , further comprising:

an evacuation intake opening arranged to pneumatically interface with a collection opening of the debris bin of the robotic cleaner, and

a seal configured to pneumatically seal the evacuation intake opening and the collection opening when the evacuation station receives the robotic cleaner.

23. The evacuation station of claim 15 , further comprising a particle filter to filter particles of the debris, wherein particles of the debris separated by the filter bag are larger than the particles of the debris filtered by the particle filter.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2018
From: MORIN, RUSSELL WALTER; BURSAL, FARUK; BOESCHENSTEIN, HAROLD
To: IROBOT CORPORATION
Reel/Frame 045521/0510 →
Continuity (3)
Continuation 14944788 · Nov 18, 2015
Provisional Application 62096771 · Dec 24, 2014
Related Publication 20180177369A1 · Jun 28, 2018
Cited By (20)
US 1,118,706 US 1,118,709 US 1,142,513 US 1,144,448 US 12,239,281 US 12,296,694 US 12,357,139 US 12,369,509 US 12,425,197 US 12,443,180 US 12,472,611 US 12,510,892 US 12,564,130 US 12,648,679 US 12,653,097 US 12,672,747 US 12,677,737 US 12,690,518 US 12,696,838 US 12,714,019