IP Library Granted Patent US 10,196,416
Granted Patent B2
US 10,196,416 · App. 15/905,407 · Granted Feb 5, 2019

Process for producing a particulate composition comprising crystalline alpha, alpha-trehalose di-hydrate

Inventors: Takashi Shibuya (Okayama, JP); Seisuke Izawa (Okayama, JP)
Assignee: HAYASHIBARA CO., LTD.
C07H3/04C07H1/00C12N9/1074C12P19/12C12P19/14C12P19/18C12P19/20C12Y204/01019C13K13/007
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Quick Facts
Patent No.
US 10,196,416
App. No.
15/905,407
Granted
Feb 5, 2019
Kind
B2
Abstract

A process for enabling the production of a particulate composition containing crystalline trehalose dihydrate is provided. Including allowing an α-glycosyltrehalose-forming enzyme to act on liquefied starch derived from a microorganism of the genus Arthrobacter and a trehalose-releasing enzyme derived from a microorganism of the genus Arthrobacter along with a starch debranching enzyme and a cyclomaltodextrin glucanotransferase; allowing glucoamylase to act on the resulting mixture to obtain a saccharide solution containing α,α-trehalose; precipitating crystalline α,α-trehalose dihydrate from the above saccharide solution; collecting the precipitated crystalline α,α-trehalose dihydrate by a centrifuge; and ageing and drying the collected crystals. Cyclomaltodextrin glucanotransferase derived from a microorganism of the genus Paenibacillus or a mutant enzyme thereof is used to increase the α,α-trehalose content in the saccharide solution to over 86.0% by weight, on a dry solid basis, without passing through a fractionation step by column chromatography.

Claims (26)

1. A process for producing a particulate composition comprising crystalline α,α-trehalose dihydrate with an α,α-trehalose content of 98.0% by weight or more, on a dry solid basis, said process comprising the steps of:

allowing to act on liquefied starch an α-glycosyltrehalose-forming enzyme and a trehalose-releasing enzyme along with a starch debranching enzyme and a cyclomaltodextrin glucanotransferase;

allowing a glucoamylase to act on the resulting mixture to obtain a saccharide solution comprising α,α-trehalose;

precipitating crystalline α,α-trehalose dihydrate from said saccharide solution by a controlled cooling method or semi-controlled cooling method;

collecting the precipitated crystalline α,α-trehalose dihydrate by a centrifuge; and

ageing and drying the collected crystals to obtain a particulate composition comprising crystalline α,α-trehalose dihydrate,

wherein said cyclomaltodextrin glucanotransferase has the following partial amino acid sequences of (a) to (d):

(a)

Gly-Ser-X 1 -ALa-Ser-Asp;

(b)

Lys-Thr-Ser-Ala-Val-Asn-Asn;

(c)

Lys-Met-Pro-Ser-Phe-Ser-Lys;

and

(d)

Val-Asn-Ser-Asn-X 2 -Tyr,

wherein X 1 means Ala or Ser and X 2 means Ala or Thr, respectively, and

said cyclomaltodextrin glucanotransferase is used to increase the α,α-trehalose content in said saccharide solution to over 86.0% by weight, on a dry solid basis, without passing through a fractionation step by column chromatography.

2. The process of claim 1 , wherein said α-glycosyltrehalose-forming enzyme and said trehalose-releasing enzyme are derived from a microorganism of the genus Arthrobacter.

3. The process of claim 1 , wherein said cyclomaltodextrin glucanotransferase is a natural or recombinant enzyme derived from a microorganism of the genus Paenibacillus or a mutant enzyme thereof.

4. The process of claim 1 , wherein said cyclomaltodextrin glucanotransferase is the one that has an amino acid sequence of SEQ ID NO: 1, 2, 3, 12 or 13.

5. The process of claim 1 , wherein said controlled cooling method is a cooling method where the liquid temperature “T” at the time “t” is basically expressed by the formula:

T=T 0 −( T 0 −T f )( t /τ) 3 ,

wherein “τ” is the operation time established for a crystallization step, “T 0 ” is the liquid temperature at the initiation of crystallization, and “T f ” is the targeted liquid temperature at the termination of crystallization; and

wherein said semi-controlled cooling method is a cooling method, where the liquid temperature “T” is allowed to linearly or stepwisely decrease against the time “t” in order to keep the variation (T 0 −T m ) of the liquid temperature “T” at the point of “t=τ/2” to be at least 5% but less than 50% of the total temperature change (T 0 −T f ), and wherein “Tm” is the liquid temperature at time “t=τ/2”.

6. The process of claim 1 , wherein said particulate composition has a degree of crystallinity for crystalline α,α-trehalose dihydrate of 90.0% or higher, when calculated based on its powder X-ray diffraction profile.

Assignments (2)
CHANGE OF NAME Recorded Mar 18, 2025
From: HAYASHIBARA CO., LTD.
To: NAGASE VIITA CO., LTD.
Reel/Frame 070538/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2018
From: SHIBUYA, TAKASHI; IZAWA, SEISUKE
To: HAYASHIBARA CO., LTD.
Reel/Frame 045045/0690 →
Priority Claims (2)
JP 2011-206482 · Sep 21, 2011 · national
JP 2012-168474 · Jul 30, 2012 · national
Continuity (4)
Division 15653131 · Jul 18, 2017
Continuation 14976281 · Dec 21, 2015
Division 14346410
Related Publication 20180179245A1 · Jun 28, 2018