IP Library › Granted Patent US 10,468,243
Granted Patent B2
US 10,468,243 · App. 15/907,663 · Granted Nov 5, 2019

Method of manufacturing semiconductor device and method of cleaning substrate

Inventor: Chung-Chieh Lee (Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L21/02057C11D1/008C11D3/162C11D3/222C11D3/3757C11D11/0047H01L21/67051H01L21/0206H01L21/02065H01L21/02068H01L21/02074H01L21/266H01L21/3065H01L21/30625H01L21/31053H01L21/31058H01L21/31116H01L21/31138H01L21/3212H01L21/32136
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Quick Facts
Patent No.
US 10,468,243
App. No.
15/907,663
Granted
Nov 5, 2019
Kind
B2
Abstract

In a method of cleaning a substrate, a solution including a size-modification material is applied on a substrate, on which particles to be removed are disposed. Size-modified particles having larger size than the particles are generated, from the particles and the size-modification material. The size-modified particles are removed from the substrate.

Claims (31)

1. A method of cleaning a substrate, comprising:

applying a solution including a size-modification material on a substrate, on which particles to be removed are disposed;

generating, on the substrate, size-modified particles having a larger size than the particles to be removed, from the particles disposed on the substrate and the size-modification material; and

removing the size-modified particles from the substrate, wherein;

the size-modification material includes a surface modification material that attaches to a surface of the particles to be removed in the generating size-modified particles, and

the surface modification material is a silane coupling agent having a general formula SiX(CH 3 ) n (OR) 3-n , where X is functional group coupled to Si and R is an alkoxy group and n is 0, 1, 2 or 3.

2. The method of claim 1 , wherein X is one selected from the group consisting of vinyl, epoxy, methacryloxy, acryloxy, amino and mercapto.

3. The method of claim 1 , wherein the alkoxy group is one selected from the group consisting of methoxy, ethoxy, dialkoxy and trialkoxy.

4. The method of claim 1 , wherein an average particle size of the particles to be removed before size modification ranges from 0.1 nm to 40 nm.

5. The method of claim 4 , wherein an average size of the size-modified particles ranges from 50 nm to 1000 μm.

6. The method of claim 1 , wherein the functional group X is directly bonded to Si or connected by an alkyl chain having a carbon number less than 18.

7. The method of claim 6 , wherein the alkyl chain has a straight chain.

8. The method of claim 1 , wherein the removing the size-modified particles from the substrate includes applying an organic solvent or an aqueous solution including NH 4 OH and H 2 O 2 .

9. The method of claim 8 , wherein the removing the size-modified particles from the substrate further includes, after applying the organic solvent or the aqueous solution including NH 4 OH and H 2 O 2 , applying water, thereby rinsing the substrate.

10. A method of manufacturing a semiconductor device, the method comprising:

performing plasma processing on one or more layers disposed on a semiconductor wafer;

applying a solution including a size-modification material over the semiconductor wafer, on which particles caused by the plasma processing are disposed, the size-modification material includes a polymerizable material;

generating, on the semiconductor wafer, size-modified particles having a larger size than the particles caused by the plasma processing, from the particles caused by the plasma processing disposed on the semiconductor wafer and the size-modification material via a polymerization process; and

removing the size-modified particles from the semiconductor wafer.

11. The method of claim 10 , wherein the plasma processing includes one selected from the group consisting of plasma dry etching, plasma resist ashing and plasma film deposition.

12. The method of claim 10 , wherein the polymerization process is performed by applying heat.

13. The method of claim 10 , wherein the polymerization process is performed by applying ultra violet light.

14. The method of claim 10 , wherein the polymerizable material is an acrylic monomer selected from the group consisting of an acrylamide, a methacrylamide, an acrylate, an acrylonitrile, a bisphenol acrylic, a carbohydrate monomer, a fluorinated acrylic, a maleimide and a methacrylate.

15. A method of manufacturing a semiconductor device, the method comprising:

performing chemical mechanical polishing (CMP) processing on one or more layers disposed on a semiconductor wafer;

applying a solution including a size-modification material over the semiconductor wafer, on which particles caused by the CMP processing are disposed, the size-modification material includes a polymerizable material;

generating, on the semiconductor wafer, size-modified particles having a larger size than the particles caused by the CMP processing, from the particles caused by the CMP processing disposed on the semiconductor wafer and the size-modification material via a polymerization process; and

removing the size-modified particles from the semiconductor wafer.

16. The method of claim 15 , wherein the polymerization process is performed by applying heat.

17. The method of claim 15 , wherein the polymerization process is performed by applying ultra violet light.

18. The method of claim 15 , wherein the polymerizable material is an acrylic monomer selected from the group consisting of an acrylamide, a methacrylamide, an acrylate, an acrylonitrile, a bisphenol acrylic, a carbohydrate monomer, a fluorinated acrylic, a maleimide and a methacrylate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2018
From: LEE, CHUNG-CHIEH
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 045434/0893 →
Continuity (2)
Provisional Application 62590181 · Nov 22, 2017
Related Publication 20190157070A1 · May 23, 2019