IP Library Granted Patent US 10,428,432
Granted Patent B2
US 10,428,432 · App. 15/908,325 · Granted Oct 1, 2019

Catalyst layers and electrolyzers

Inventors: Richard I. Masel (Boca Raton, FL); Zengcai Liu (Boca Raton, FL); Robert Kutz (Boca Raton, FL); Syed Dawar Sajjad (Boca Raton, FL)
Assignee: Dioxide Materials, Inc.
C25B11/0489C02F1/461C25B1/00C25B3/04C25B9/10C25B11/0405C25B13/08G01N27/3335H01M4/8668H01M4/9041H01M4/9083H01M8/1023H01M8/1044
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Quick Facts
Patent No.
US 10,428,432
App. No.
15/908,325
Granted
Oct 1, 2019
Kind
B2
Abstract

A catalyst layer for an electrochemical device comprises a catalytically active element and an ion conducting polymer. The ion conducting polymer comprises positively charged cyclic amine groups. The ion conducting polymer comprises at least one of an imidazolium, a pyridinium, a pyrazolium, a pyrrolidinium, a pyrrolium, a pyrimidium, a piperidinium, an indolium, a triazinium, and polymers thereof. The catalytically active element comprises at least one of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce and Nd. In an electrolyzer comprising the present catalyst layer, the feed to the electrolyzer comprises at least one of CO 2 and H 2 O.

Claims (16)

1. A catalyst layer for an electrochemical device comprising a catalytically active element and an ion conducting polymer wherein said ion conducting polymer comprises:

(a) positively charged cyclic amine groups; and

(b) polymers or copolymers of styrene, and wherein the weight of the ion conducting polymer in the catalyst layer is less than 64% of the weight of the catalytically active element.

2. The catalyst layer of claim 1 , wherein said ion conducting polymer comprises one or more of imidazoliums, pyridiniums, pyrazoliums, pyrrolidiniums, pyrroliums, pyrimidiums, piperidiniums, indoliums, or triaziniums.

3. The catalyst layer of claim 2 , wherein said ion conducting polymer comprises one or more of imidazoliums, pyridiniums, or pyrazoliums.

4. The catalyst layer of claim 2 , wherein said catalytically active element comprises one or more of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce or Nd.

5. The catalyst layer of claim 4 , wherein said catalytically active element comprises one or more of Pt, Pd, Au, Ag, Cu, Ni, Fe, Sn, Bi, Co, In, Ru or Rh.

6. The catalyst layer of claim 5 , wherein said catalytically active element comprises one or more of Au, Ag, Cu, Sn, Sb, Bi or In.

7. The catalyst layer of claim 6 , wherein the weight of the ion conducting polymer in the catalyst layer is less than 64% of the weight of the catalytically active element in the catalyst layer.

8. The catalyst layer of claim 7 , wherein the weight of the ion conducting polymer is at least 1% and less than or equal to 10% of the weight of the catalytically active element in the catalyst layer.

9. The catalyst layer of claim 1 , wherein said catalyst layer also comprises elemental carbon.

10. The catalyst layer of claim 9 , wherein the carbon is a carbon black.

11. The catalyst layer of claim 1 , wherein the electrochemical device is an electrolyzer.

12. The catalyst layer of claim 11 , wherein operation of the electrolyzer produces electrolysis products comprising one or more of CO, OH − , HCO − , H 2 CO, HCO 2 − , HCOOH, H 2 O 2 , CH 3 OH, CH 4 , C 2 H 4 , CH 3 CH 2 OH, CH 3 COO, CH 3 COOH, C 2 H 6 , O 2 , H 2 , (COOH) 2 or (COO) 2 .

13. An electrochemical device comprising the catalyst layer of claim 1 , wherein the electrochemical device is a sensor.

14. An electrochemical device comprising the catalyst layer of claim 1 , wherein the device is a fuel cell.

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 15, 2023
From: DIOXIDE MATERIALS, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 066045/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2018
From: SAJJAD, SYED DAWAR; KUTZ, ROBERT; MASEL, RICH; LIU, ZENGCAI
To: DIOXIDE MATERIALS, INC
Reel/Frame 045329/0140 →
Continuity (12)
Division 15158227 · May 18, 2016
Continuation In Part 15090477 · Apr 4, 2016
Continuation In Part 14704935 · May 5, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part 14704934 · May 5, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Provisional Application 62066823 · Oct 21, 2014
Related Publication 20190071788A1 · Mar 7, 2019