IP Library Granted Patent US 10,144,095
Granted Patent B2
US 10,144,095 · App. 15/968,712 · Granted Dec 4, 2018

Sinter paste with coated silver oxide on noble and non-noble surfaces that are difficult to sinter

Inventors: Michael Schäfer (Künzell, DE); Wolfgang Schmitt (Rodgau, DE); Susanne Klaudia Duch (Bruchköbel, DE)
Assignee: Heraeus Deutschland GmbH & Co. KG
B23K35/3601B23K35/025C01G3/02C01G5/00C01G55/004C09C3/08H01L24/29H01L24/83H05K1/11C01P2004/02C01P2004/04C01P2004/20C01P2004/61C01P2004/62C01P2006/22H01L2224/8384H01L2924/12044H01L2924/1305H01L2924/13055
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Quick Facts
Patent No.
US 10,144,095
App. No.
15/968,712
Granted
Dec 4, 2018
Kind
B2
Abstract

A mixture contains metal oxide particles that are coated with an organic compound. The organic compound is represented by Formula I: R 1 —COR 2   (I), wherein R 1 is an aliphatic residue having 8 to 32 carbon atoms, wherein R 2 is either —OM or comprises the moiety —X—R 3 , wherein X is selected from the group consisting of O, S, N—R 4 , wherein R 4 is a hydrogen atom or an aliphatic residue, wherein R 3 is a hydrogen atom or an aliphatic residue, and wherein M is a cation. The mixture may be used to connect components and/or to produce a module. A method for producing the mixture is also provided.

Claims (19)

1. A method for connecting a component having a first surface to a substrate having a second surface, the method comprising:

a) contacting the first surface of the component with the second surface of the substrate via by a mixture, such that the mixture is situated between the first surface of the component and the second surface of the substrate, in order to obtain a structure, and

b) heating the structure to a temperature between 150° C. and 300° C.,

wherein the mixture comprises (i) silver oxide particles; (ii) silver particles, the weight ratio of the silver particles to the silver oxide particles being at most 6 to 1; (iii) 0.05 to 2.0% by weight of an oxygen-containing polymer selected from the group consisting of methylcellulose, ethylcellulose, ethylmethylcellulose, carboxycellulose, hydroxypropylcellulose, hydroxyethylcellulose, hydroxymethylcellulose and mixtures thereof; and (iv) an organic compound represented by Formula I:

R 1 —COR 2   (I),

wherein R 1 is an aliphatic residue having 8 to 32 carbon atoms, wherein R 2 is either —OM or comprises the moiety —X—R 3 , wherein X is selected from the group consisting of O, S, N—R 4 , wherein R 4 is a hydrogen atom or an aliphatic residue, wherein R 3 is a hydrogen atom or an aliphatic residue, and wherein M is a cation.

2. The method according to claim 1 , wherein at least one of the first and second surfaces contains at least one metal selected from the group consisting of copper, nickel, gold, aluminum, and silver.

3. The method according to claim 2 , wherein a fraction of a volume formed by a product of the at least one of the first and second surfaces and a depth of 1 μm accounted for by the at least one metal is at least 50% by weight relative to a total weight of metals in the volume.

4. The method according to claim 1 , wherein at least one of the first and second surfaces comprises one or more metals selected from the group consisting of nickel and aluminum.

5. The method according to claim 1 , wherein at least one of the first and second surfaces is fully or partly covered with a carbon-containing compound.

6. The method according to claim 5 , wherein the carbon-containing compound is a polymer.

7. The method according to claim 1 , wherein the mixture comprises 60% to 95% by weight of the silver oxide particles coated with the organic compound, and wherein the heating of the structure proceeds at a process pressure of 5 to 20 MPa.

8. The method according to claim 1 , wherein the mixture comprises 10% to 30% by weight of the silver particles coated with the organic compound, and wherein the heating of the structure proceeds at a process pressure of 0 MPa to 3 MPa.

9. The method according to claim 1 , wherein the structure is heated to a temperature between 200° C. and 250° C.

10. The method according to claim 1 , wherein the organic compound is a C 8 -C 30 fatty acid or a derivative thereof.

11. The method according to claim 1 , wherein the silver oxide particles are coated with the organic compound and wherein an average primary particle size of the coated silver oxide particles is between 0.1 and 3.0 μm.

12. The method according to claim 1 , wherein the mixture is a paste further comprising a dispersing agent.

13. The method according to claim 12 , wherein the dispersing agent is selected from the group consisting of alpha-terpineol, beta-terpineol, gamma-terpineol, delta-terpineol, N-methyl-2-pyrrolidone, ethylene glycol, dimethylacetamide, 1-tridecanol, 2-tridecanol, 3-tridecanol, 4-tridecanol, 5-tridecanol, 6-tridecanol, isotridecanol, dibasic esters, glycerol, diethylene glycol, triethylene glycol and mixtures thereof.

14. The method according to claim 1 , wherein a fraction of glass in the mixture is less than 2% by weight relative to a total weight of the mixture.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2024
From: HERAEUS DEUTSCHLAND GMBH & CO. KG
To: HERAEUS ELECTRONICS GMBH & CO. KG
Reel/Frame 068409/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2018
From: SCHAFER, MICHAEL; SCHMITT, WOLFGANG; DUCH, SUSANNE KLAUDIA
To: HERAEUS DEUTSCHLAND GMBH & CO. KG
Reel/Frame 045687/0476 →
Priority Claims (1)
EP 13163776 · Apr 15, 2013 · regional
Continuity (2)
Division 14784842
Related Publication 20180311774A1 · Nov 1, 2018
Cited By (1)
US 12,539,566