IP Library Granted Patent US 10,634,628
Granted Patent B2
US 10,634,628 · App. 15/993,621 · Granted Apr 28, 2020

X-ray fluorescence apparatus for contamination monitoring

Inventors: Nikolai Kasper (Rheinzabern, DE); Juliette P. M. van der Meer (Karlsruhe, DE); Elad Yaacov Schwarcz (Givatayim, IL); Matthew Wormington (Littleton, CO)
Assignee: BRUKER TECHNOLOGIES LTD.
G01N23/223G01C9/06G01N23/2204H01L21/67259H01L21/67288H01L21/681H01L21/68764G01C2009/066G01N2223/303G01N2223/32G01N2223/6116H01L22/12
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,634,628
App. No.
15/993,621
Granted
Apr 28, 2020
Kind
B2
Abstract

An apparatus for X-ray measurement, includes an X-ray source, an X-ray detector, an optical inclinometer, and a processor. The X-ray source is configured to generate and direct an X-ray beam to be incident at a grazing angle on a surface of a sample. The X-ray detector is configured to measure X-ray fluorescence emitted from the surface of the sample in response to being excited by the X-ray beam. The optical inclinometer is configured to measure an inclination of the surface of the sample. The processor is configured to calibrate the grazing angle of the X-ray beam based on the measured inclination, and to further fine-tune the grazing angle based on the X-ray fluorescence measured by the X-ray detector.

Claims (50)

1. An apparatus for X-ray measurement, comprising:

an X-ray source, which is configured to generate and direct an X-ray beam to be incident at a grazing angle on a surface of a sample;

an X-ray detector, which is configured to measure X-ray fluorescence emitted from the surface of the sample in response to being excited by the X-ray beam;

an optical inclinometer, which is configured to measure an inclination of the surface of the sample; and

a processor, which is configured to calibrate the grazing angle of the X-ray beam based on the measured inclination, and to further fine-tune the grazing angle based on the X-ray fluorescence measured by the X-ray detector.

2. The apparatus according to claim 1 , wherein the processor is further configured to detect contaminants on the sample based on the measured X-ray fluorescence.

3. The apparatus according to claim 1 , wherein the processor is further configured to store in a memory a resulting calibration lookup table for the grazing angle.

4. The apparatus according to claim 1 , wherein the processor is configured to fine-tune the grazing angle based on a measured X-ray fluorescence intensity of a given spectral line.

5. The apparatus according to claim 4 , wherein the given spectral line is a fluorescence line of a chemical element that the sample comprises.

6. The apparatus according to claim 4 , wherein the sample comprises a silicon substrate, and wherein the given spectral line is a SiKα line.

7. The apparatus according to claim 4 , wherein the processor is configured to determine the grazing angle from a stored calibration lookup table comprising fluorescence intensity of the given spectral line as a function of angle of incidence.

8. The apparatus according to claim 1 , wherein the X-ray source comprises multiple X-ray sources configured to excite X-ray fluorescence at multiple different X-ray energy bands, and wherein the X-ray detector comprises multiple X-ray detectors configured to detect the X-ray fluorescence at respective multiple different X-ray energy bands.

9. The apparatus according to claim 1 , and comprising an additional X-ray detector, which is configured to measure X-rays that are specularly reflected by the sample at the grazing angle.

10. The apparatus according to claim 1 , wherein the processor is further configured to recalibrate a zero-angle reference for the optical inclinometer based on the fine-tuning, and to store the calibrated zero-angle reference for later use at subsequent measurement sites on the sample or for use with subsequent samples.

11. The apparatus according to claim 1 , and comprising a multi-layer shield, which comprises multiple layers, each layer configured to attenuate stray X-ray fluorescence radiation of progressively-increasing wavelength emitted toward the X-ray detector from a previous layer of the multi-layer shield.

12. An apparatus for X-ray measurement, comprising:

an X-ray source, which is configured to generate and direct an X-ray beam to a surface of a sample;

an X-ray detector, configured to detect X-ray fluorescence radiation emitted from the sample in response to being excited by the X-ray beam; and

a multi-layer shield, which comprises multiple layers, each layer configured to attenuate stray X-ray fluorescence radiation of progressively-increasing wavelength emitted toward the X-ray detector from a previous layer of the multi-layer shield.

13. The apparatus according to claim 12 , wherein a first layer of the multiple layers traversed by the X-ray beam is made of a light-weight metal, a second layer traversed by the X-ray beam is made of a heavy-weight metal, a third layer traversed by the X-ray beam is made of a medium-weight metal, and a fourth layer traversed by the X-ray beam is made of a light-weight metal.

14. The apparatus according to claim 12 , wherein the multi-layer shield comprises a plate mounted in front of a snout of the X-ray detector.

15. The apparatus according to claim 12 , wherein the multi-layer shield protrudes below a lowest point of a snout of the X-ray detector.

16. The apparatus according to claim 12 , and comprising:

an optical inclinometer, which is configured to measure an inclination of the surface of the sample; and

a processor, which is configured to calibrate the grazing angle of the X-ray beam based on the measured inclination, and to further fine-tune the grazing angle based on the X-ray fluorescence measured by the X-ray detector.

17. A method for X-ray measurement, the method comprising:

generating and directing an X-ray beam to be incident at a grazing angle on a surface of a sample;

measuring X-ray fluorescence emitted from the surface of the sample in response to being excited by the X-ray beam;

measuring an inclination of the surface of the sample; and

based on the measured inclination, calibrating the grazing angle, and, based on the measured X-ray fluorescence, further fine-tuning the grazing angle.

18. The method according to claim 17 , and comprising detecting contaminants on the sample based on the measured X-ray fluorescence.

19. The method according to claim 17 , and comprising storing in a memory a resulting calibration lookup table for the grazing angle.

20. The method according to claim 17 , wherein fine-tuning the grazing angle comprises fine-tuning the grazing angle based on a measured intensity of a given spectral line.

21. The method according to claim 20 , wherein fine-tuning the grazing angle comprises fine-tuning the grazing angle based on a measured intensity of a fluorescence line of a chemical element that the sample comprises.

22. The method according to claim 20 , wherein the sample comprises a silicon substrate, and wherein fine-tuning the grazing angle comprises fine-tuning the grazing angle based on a measured intensity of a SiKα fluorescence line.

23. The method according to claim 21 , and comprising determining the grazing angle from a stored calibration lookup table comprising the fluorescence intensity of the given spectral line as a function of angle of incidence.

24. The method according to claim 17 , and comprising exciting X-ray fluorescence at multiple different X-ray energy bands, and detecting the X-ray fluorescence at respective multiple different X-ray energy bands.

25. The method according to claim 17 , and comprising measuring X-rays that are specularly reflected by the sample at the grazing angle.

26. The method according to claim 17 , and comprising recalibrating a zero-angle reference for the optical inclinometer based on the fine-tuning, and storing the calibrated zero-angle reference for later use at subsequent measurement sites on the sample or for use with subsequent samples.

27. The method according to claim 17 , and comprising attenuating X-ray fluorescence radiation of progressively-increasing wavelengths emitted from a previous layer of a multi-layer shield comprising multiple layers.

28. A method for X-ray measurement, the method comprising:

generating and directing an X-ray beam to a surface of a sample;

measuring X-ray fluorescence radiation emitted from the sample in response to being excited by the X-ray beam; and

attenuating stray X-ray fluorescence radiation of progressively-increasing wavelengths emitted from a previous layer using a multi-layer shield comprising multiple layers.

29. The method according to claim 28 , wherein attenuating the stray X-ray fluorescence comprises attenuating the X-ray fluorescence with a first layer of the multiple layers traversed by the X-ray beam, which is made of a light-weight metal, attenuating with a second layer traversed by the X-ray beam, which is made of a heavy-weight metal, attenuating with a third layer traversed by the X-ray beam, which is made of a medium-weight metal, and attenuating with a fourth layer traversed by the X-ray beam, which is made of a light-weight metal.

30. The method according to claim 28 , wherein attenuating the stray X-ray fluorescence comprises mounting a plate comprising the multiple layers in front of a snout of an X-ray detector.

31. The method according to claim 28 , wherein attenuating the stray X-ray fluorescence comprises protruding the multi-layer shield below a lowest point of a snout of the X-ray detector.

32. The method according to claim 28 , and comprising:

measuring an inclination of the surface of the sample; and

based on the measured inclination, calibrating the grazing angle, and, based on the measured X-ray fluorescence, further fine-tuning the grazing angle.

Assignments (2)
CHANGE OF NAME Recorded Mar 19, 2020
From: BRUKER JV ISRAEL LTD.
To: BRUKER TECHNOLOGIES LTD.
Reel/Frame 052190/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2018
From: KASPER, NIKOLAI; VAN DER MEER, JULIETTE P.M.; SCHWARCZ, ELAD YAACOV; WORMINGTON, MATTHEW
To: BRUKER JV ISRAEL LTD.
Reel/Frame 045942/0055 →
Continuity (2)
Provisional Application 62514981 · Jun 5, 2017
Related Publication 20180348151A1 · Dec 6, 2018
Cited By (10)
US 12,209,977 US 12,360,067 US 12,429,436 US 12,429,437 US 12,431,256 US 12,455,273 US 12,480,892 US 12,480,896 US 12,510,677 US 12,584,863