IP Library Granted Patent US 10,793,958
Granted Patent B2
US 10,793,958 · App. 16/020,333 · Granted Oct 6, 2020

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

Inventors: Anand Raman (Phoenix, AZ); Jason M Morgan (Morenci, AZ); Barbara J Savage (Silver City, NM); David G Meadows (Phoenix, AZ); Wayne W Hazen (Lakewood, CO)
Assignee: FREEPORT MINERALS CORPORATION
C25C1/22B01D11/0488C22B3/0005C22B3/02C22B3/44C22B11/04C22B19/00C22B23/0407C22B23/0453C22B23/0461C22B34/34C22B59/00C22B60/0221C22B60/0252C22B60/0278C22B61/00C25C1/00C25C1/08C25C1/10C25C7/00Y02P10/234
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Quick Facts
Patent No.
US 10,793,958
App. No.
16/020,333
Granted
Oct 6, 2020
Kind
B2
Abstract

A process and system is provided for recovery of one or more metal values using solution extraction techniques and for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

Claims (25)

1. A system for extracting metal value comprising:

a solution extraction system comprising a first circuit and a second circuit,

wherein the first circuit is configured to receive a first portion of a first metal bearing solution comprising copper and cobalt, and to produce a first copper-rich electrolyte;

wherein the second circuit is configured to receive a second portion of the first metal bearing solution and to produce a second copper-rich electrolyte; and

wherein the first circuit is configured to receive a second metal bearing solution comprising copper and cobalt and to produce a cobalt-containing raffinate;

a primary metal value recovery system configured to extract copper from the first copper-rich electrolyte and the second copper-rich electrolyte; and

a secondary metal value recovery system configured to extract cobalt from the cobalt-containing raffinate.

2. The system of claim 1 , wherein the primary metal value recovery system comprises one of an electrowinning circuit, a sulphidation system, a precipitation system, and an ion exchange system.

3. The system of claim 2 , wherein the primary metal value recovery system comprises an electrowinning circuit.

4. The system of claim 1 , wherein the first circuit is configured to produce a high-grade raffinate.

5. The system of claim 3 , wherein the secondary metal value recovery system further comprises a secondary electrowinning circuit configured to extract cobalt from the second copper-rich electrolyte.

6. The system of claim 4 , wherein the high-grade raffinate is recycled to a reactive processing system.

7. A system for extracting metal value comprising:

a solution extraction system comprising a first circuit and a second circuit,

wherein the first circuit is configured to receive a first metal bearing solution and to produce a first copper-rich electrolyte;

wherein the second circuit is configured to receive the first metal bearing solution and to produce a second copper-rich electrolyte; and

wherein the first circuit is configured to receive a second metal bearing solution and to produce a low-grade raffinate;

a primary metal recovery circuit configured to extract a copper value from the first copper-rich electrolyte and the second copper-rich electrolyte; and

a secondary metal value recovery system configured to extract a secondary metal value from the low-grade raffinate.

8. The system of claim 7 , wherein the low-grade raffinate comprises at least one of silver, platinum group metals, molybdenum, zinc, nickel, cobalt, uranium, rhenium, rare earth and actinide metals.

9. The system of claim 7 , wherein the secondary metal value recovery system is configured to perform a selective precipitation process to precipitate a metal ion.

10. The system of claim 9 , wherein the metal ion comprises uranium.

11. The system of claim 7 , wherein the secondary metal value recovery system comprises a secondary electrowinning circuit.

12. The system of claim 7 , wherein the secondary metal value comprises cobalt.

13. The system of claim 7 , wherein the second metal bearing solution is a low-grade pregnant leach solution.

Assignments (3)
CHANGE OF NAME Recorded Aug 2, 2018
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT MINERALS CORPORATION
Reel/Frame 046814/0581 →
MERGER Recorded Jul 31, 2018
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 046514/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2018
From: RAMAN, ANAND; MORGAN, JASON M; SAVAGE, BARBARA J; MEADOWS, DAVID G; HAZEN, WAYNE W
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 046492/0339 →
Continuity (4)
Continuation 14832742 · Aug 21, 2015
Continuation 13837158 · Mar 15, 2013
Division 13331699 · Dec 20, 2011
Related Publication 20180305832A1 · Oct 25, 2018