IP Library Granted Patent US 10,141,473
Granted Patent B1
US 10,141,473 · App. 16/032,531 · Granted Nov 27, 2018

Photovoltaic devices and method of making

Inventors: Holly Ann Blaydes (Perrysburg, OH); Kristian William Andreini (Perrysburg, OH); William Hullinger Huber (Perrysburg, OH); Eugene Thomas Hinners (Perrysburg, OH); Joseph John Shiang (Perrysburg, OH); Yong Liang (Perrysburg, OH); Jongwoo Choi (Perrysburg, OH); Adam Fraser Halverson (Perrysburg, OH)
Assignee: First Solar, Inc.
H01L31/1828H01L31/02966H01L31/022425H01L31/065H01L31/073H01L31/1832Y02E10/543Y02P70/521
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Quick Facts
Patent No.
US 10,141,473
App. No.
16/032,531
Granted
Nov 27, 2018
Kind
B1
Abstract

Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.

Claims (33)

1. A photovoltaic device, comprising:

a layer stack; and

an absorber layer disposed on the layer stack, wherein:

the absorber layer comprises a compound comprising cadmium, selenium, and tellurium,

the compound comprising cadmium, selenium, and tellurium has a first region and a second region,

an atomic concentration of selenium varies across the absorber layer; the first region of the compound comprising cadmium, selenium, and tellurium has a thickness between 100 nanometers to 3000 nanometers,

the second region of the compound comprising cadmium, selenium, and tellurium has a thickness between 100 nanometers to 3000 nanometers,

a ratio of an average atomic concentration of selenium in the first region of the compound comprising cadmium, selenium, and tellurium to an average atomic concentration of selenium in the second region of the compound comprising cadmium, selenium, and tellurium is greater than 10, and

the compound comprising cadmium, selenium, and tellurium further comprises mercury in an amount of that varies across a thickness of the absorber layer.

2. The photovoltaic device of claim 1 , wherein a peak of a Se/(Se+Te) ratio of the absorber layer is less than 0.40.

3. The photovoltaic device of claim 1 , wherein an average atomic concentration of selenium in the absorber layer is in a range from 0.001 atomic percent to 40 atomic percent of the absorber layer.

4. The photovoltaic device of claim 1 , wherein the atomic concentration of selenium in the absorber layer has a profile comprising an exponential profile, a top-hat profile, a step-change profile, a saw-tooth profile, a square-wave profile, a power law profile, or combinations thereof.

5. The photovoltaic device of claim 1 , wherein the absorber layer comprises sulfur, oxygen, copper, chlorine, lead, zinc, mercury, or combinations thereof.

6. The photovoltaic device of claim 1 , wherein at least a portion of the compound comprising cadmium, selenium, and tellurium is a ternary compound or a quaternary compound.

7. The photovoltaic device of claim 1 , wherein the compound comprising cadmium, selenium, and tellurium further comprises zinc.

8. The photovoltaic device of claim 7 , an amount of zinc varies across a thickness of the absorber layer.

9. A photovoltaic device, comprising:

a layer stack comprising a transparent conductive oxide; and

an absorber layer disposed on the layer stack, wherein:

the absorber layer comprises a compound comprising cadmium, selenium, and tellurium,

the compound comprising cadmium, selenium, and tellurium comprising a first region disposed proximate to the layer stack relative to a second region,

the first region of the compound comprising cadmium, selenium, and tellurium is disposed at a front interface of the absorber layer,

the second region of the compound comprising cadmium, selenium, and tellurium is disposed at a back interface of the absorber layer,

the first region of the compound comprising cadmium, selenium, and tellurium has a thickness between 200 nanometers to 1500 nanometers,

the second region of the compound comprising cadmium, selenium, and tellurium has a thickness between 200 nanometers to 1500 nanometers,

a ratio of an average atomic concentration of selenium in the first region of the compound comprising cadmium, selenium, and tellurium to an average atomic concentration of selenium in the second region of the compound comprising cadmium, selenium, and tellurium is greater than 2, and

the compound comprising cadmium, selenium, and tellurium further comprises mercury in an amount that varies across a thickness of the absorber layer.

10. The photovoltaic device of claim 9 , wherein the compound comprising cadmium, selenium, and tellurium further comprises zinc.

11. The photovoltaic device of claim 10 , an amount of zinc varies across a thickness of the absorber layer.

12. The photovoltaic device of claim 9 , wherein an average atomic concentration of selenium in the absorber layer is in a range from 0.01 atomic percent to 25 atomic percent of the absorber layer.

13. The photovoltaic device of claim 12 , wherein a peak of a Se/(Se+Te) ratio of the absorber layer is located at the front interface of the absorber layer.

14. The photovoltaic device of claim 13 , wherein the peak of the Se/(Se+Te) ratio of the absorber layer is less than 0.40.

15. The photovoltaic device of claim 14 , wherein the photovoltaic device is substantially free of a cadmium sulfide layer.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2018
From: BLAYDES, HOLLY ANN; ANDREINI, KRISTIAN WILLIAM; HUBER, WILLIAM HULLINGER; HINNERS, EUGENE THOMAS; SHIANG, JOSEPH JOHN; LIANG, YONG; CHOI, JONGWOO; HALVERSON, ADAM FRASER
To: GENERAL ELECTRIC COMPANY
Reel/Frame 046443/0750 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2018
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN. BHD.
Reel/Frame 046443/0873 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2018
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 046443/0956 →
Continuity (1)
Continuation 13912782 · Jun 7, 2013
Cited By (10)
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