IP Library › Granted Patent US 12,206,037
Granted Patent B2
US 12,206,037 · App. 16/340,984 · Granted Jan 21, 2025

Photovoltaic device with transparent tunnel junction

Inventors: Markus Gloeckler (Perrysburg, OH); Fang Mei (Palo Alto, CA); Wei Zhang (San Jose, CA)
Assignee: First Solar, Inc.
H01L31/0725H01L31/022466H01L31/022483H01L31/0296H01L31/073Y02E10/543
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,206,037
App. No.
16/340,984
Granted
Jan 21, 2025
Kind
B2
Abstract

A photovoltaic device includes a substrate, a semiconductor stack and a transparent tunnel junction. The semiconductor stack includes an n-type layer selected from a first transparent conductive oxide layer, or a window layer, or both; and a p-type absorber layer disposed on the n-type layer, wherein the absorber layer consists essentially of CdSexTe(1-x), wherein x is from 1 to about 40 at. %. The transparent tunnel junction comprises a transparent interface layer of Cd y Zn (1-y) Te doped to be p+type, and a transparent contact layer doped to be n+type, and the interface layer is disposed between the p-type absorber layer and the transparent contact layer. In bifacial embodiments, the tunnel junction forms a transparent back contact and electrode; and in multi-junction embodiments, the tunnel junction forms a diode-like connector between top and bottom cells. The transparent contact layer may comprise tin oxide or zinc oxide doped with aluminum, fluorine or indium. The photovoltaic device may also include an electron reflector layer and/or an optical reflector layer.

Claims (76)

1. A photovoltaic device comprising:

a junction formed by a top cell, a bottom cell and a transparent tunnel junction between the first cell and second cell;

the top cell including:

a glass substrate;

a first transparent conductive oxide layer residing over the substrate;

a high-resistivity layer residing over the first transparent conductive oxide layer, the high-resistivity layer including:

a thickness of the high-resistivity layer having a range of 25 nm to 200 nm;

a n-type first window layer residing over the high-resistivity layer;

a p-type first absorber layer residing over the n-type first window layer;

the transparent tunnel junction including:

an interface layer doped p+ with a Group V dopant, the interface layer including:

zinc and tellurium;

a thickness having a range from 10 nm to 50 nm;

a charge carrier concentration 100 times or greater than a charge carrier concentration of the first absorber layer;

an electron reflector layer, the electron reflector layer including:

a thickness of the electron reflector layer having a range of 5 nm to 25 nm;

a transparent contact layer doped n+ residing over the interface layer, the transparent contact layer including:

a thickness of the transparent contact layer in a range from 20 nm to 1000 nm;

the bottom cell including:

a second transparent conductive oxide layer residing over the transparent contact layer;

a n-type second window layer residing over the second transparent conductive oxide layer;

a p-type second absorber layer residing over the second window layer, the p-type second absorber layer including:

a second bandgap that is lower than a first bandgap of the first absorber layer; and

a back contact layer residing over the second absorber layer.

2. The photovoltaic device of claim 1 , wherein the p-type first absorber layer is CdSe x Te (1-x) , and the amount of Se in the p-type first absorber layer graded through the thickness of the p-type first absorber layer and the x having a range of 0.15 to 0.40.

3. The photovoltaic device of claim 1 , further comprising an optical reflector layer between the transparent contact layer and the second transparent conductive oxide layer.

4. The photovoltaic device of claim 3 , wherein the optical reflector layer includes:

a first layer of gold, silver or aluminum; and

a thickness of the optical reflector layer having a range of 20 nm to 500 nm.

5. The photovoltaic device of claim 4 , wherein the optical reflector layer includes a second layer composed of a different material than the first layer.

6. The photovoltaic device of claim 1 , wherein the transparent contact layer includes zinc oxide.

7. The photovoltaic device of claim 6 , wherein the zinc oxide is doped with aluminum, indium, fluorine, or cadmium stannate.

8. The photovoltaic device of claim 7 , wherein the transparent contact layer is aluminum zinc oxide having an aluminum doping level in a range from 2 at. % to 8 at. %.

9. The photovoltaic device of claim 1 , wherein the transparent contact layer includes tin oxide.

10. The photovoltaic device of claim 9 , wherein the tin oxide is doped with aluminum, indium, fluorine, or cadmium stannate.

11. The photovoltaic device of claim 1 , wherein the high-resistivity layer is tin oxide, zinc tin oxide, zinc oxide, zinc oxysulfide or zinc magnesium.

12. The photovoltaic device of claim 1 , wherein the interface layer includes Cd y Zn (1-y) Te:D.

13. The photovoltaic device of claim 12 , wherein the Cd y Zn (1-y) Te:D interface layer is doped with copper, gold, silver, Group V material or a combination thereof.

14. The photovoltaic device of claim 13 , wherein the y of Cd y Zn (1-y) Te:D including a range from 0 to 90 at. %.

15. The photovoltaic device of claim 1 , wherein the p-type first absorber layer includes cadmium and tellurium.

16. The photovoltaic device of claim 1 , wherein the p-type first absorber layer includes cadmium, tellurium and selenium.

17. The photovoltaic device of claim 1 , wherein the p-type first absorber layer includes a thickness of the p-type first absorber layer in a range of 0.5 μm to 2.25 μm.

18. The photovoltaic device of claim 1 , wherein the first window layer is CdS, CdSSe, CdSe, ZnS, ZnSe, ZSnTe, Zns alloy, CdS alloy, ZnSO or cadmium magnesium sulfide.

19. The photovoltaic device of claim 1 , wherein the contact layer and the interface layer are substantially free of copper.

20. The photovoltaic device of claim 1 , wherein the contact layer and the interface layer are substantially free of graphite.

21. A photovoltaic device comprising:

a junction formed by a top cell, a bottom cell and a transparent tunnel junction between the first cell and second cell;

the top cell including:

a glass substrate;

a first transparent conductive oxide layer residing over the substrate;

a high-resistivity layer residing over the first transparent conductive oxide layer, the high-resistivity layer including:

a thickness of the high-resistivity layer having a range of 25 nm to 200 nm;

a top cell junction including:

a n-type first window layer residing over the high-resistivity layer;

a CdSe x Te (1-x) p-type first absorber layer residing over the n-type first window layer;

the transparent tunnel junction including:

a Cd y Zn (1-y) Te:D interface layer the interface layer including:

a dopant of copper, gold, silver, platinum palladium, rhodium, ruthenium, iridium, osmium or Group V material;

a thickness having a range from 10 nm to 50 nm;

a charge carrier concentration 100 times or greater than a charge carrier concentration of the first absorber layer;

an electron reflector layer, the electron reflector layer including:

a thickness of the electron reflector layer having a range of 5 nm to 25 nm;

a transparent contact layer doped n+residing over the interface layer, the transparent contact layer including:

tin oxide or zinc oxide;

a thickness of the transparent contact layer in a range from 20 nm to 1000 nm;

the bottom cell including:

a second transparent conductive oxide layer residing over the transparent contact layer;

an optical reflector layer between the transparent contact layer and the second transparent conductive oxide layer, the optical reflector layer including:

a thickness of the optical reflector layer having a range of 20 nm to 50 nm;

a first layer of gold, silver or aluminum;

a second layer composed of a different material than the first layer;

a bottom cell junction including:

a n-type second window layer residing over the second transparent conductive oxide layer;

a p-type second absorber layer residing over the second window layer, the p-type second absorber layer including:

a second bandgap that is lower than a first bandgap of the first absorber layer; and

a back contact layer residing over the second absorber layer.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2024
From: GLOECKLER, MARKUS; MEI, FANG; ZHANG, WEI
To: FIRST SOLAR, INC.
Reel/Frame 069565/0977 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
Continuity (2)
Provisional Application 62407260 · Oct 12, 2016
Related Publication 20190296174A1 · Sep 26, 2019
References Cited (92)
US 4909857A · Ondris · 1990 [cited by examiner]
US 4950615A · Basol et al. · 1990 [cited by applicant]
US 5261969A · Stanbery · 1993 [cited by examiner]
US 5474939A · Pollock · 1995 [cited by applicant]
US 5909632A · Gessert · 1999 [cited by applicant]
US 5922142A · Wu · 1999 [cited by examiner]
US 6288325B1 · Jansen · 2001 [cited by applicant]
US 6537845B1 · McCandless et al. · 2003 [cited by applicant]
US 7141863B1 · Compaan · 2006 [cited by applicant]
US 8124870B2 · Woods · 2012 [cited by applicant]
US 8198529B2 · Roberts et al. · 2012 [cited by applicant]
US 8252624B2 · Tanner · 2012 [cited by applicant]
US 8791356B2 · Kabade · 2014 [cited by applicant]
US 9054241B2 · Korevaar et al. · 2015 [cited by applicant]
US 9147778B2 · Zafar et al. · 2015 [cited by applicant]
US 9269849B2 · Yu et al. · 2016 [cited by applicant]
US 9698285B2 · Damjanovic et al. · 2017 [cited by applicant]
US 9853177B2 · Yu et al. · 2017 [cited by applicant]
US 9871154B2 · Duggal et al. · 2018 [cited by applicant]
US 10062800B2 · Blaydes et al. · 2018 [cited by applicant]
US 10141473B1 · Blaydes et al. · 2018 [cited by applicant]
US 10243092B2 · Damjanovic et al. · 2019 [cited by applicant]
US 11769844B2 · Damjanovic et al. · 2023 [cited by applicant]
US 11784278B2 · Andreini et al. · 2023 [cited by applicant]
US 11817516B2 · Damjanovic et al. · 2023 [cited by applicant]
US 20050012113A1 · Sheu · 2005 [cited by examiner]
US 20060144435A1 · Wanlass · 2006 [cited by applicant]
US 20090078318A1 · Meyers · 2009 [cited by examiner]
US 20090235986A1 · Hotz et al. · 2009 [cited by applicant]
US 20090308437A1 · Woods · 2009 [cited by examiner]
US 20100015753A1 · Garnett · 2010 [cited by examiner]
US 20100024876A1 · McClary · 2010 [cited by applicant]
US 20100068849A1 · Lu · 2010 [cited by applicant]
US 20110139249A1 · Garnett · 2011 [cited by examiner]
US 20110143489A1 · Korevaar · 2011 [cited by examiner]
US 20110168250A1 · Lin · 2011 [cited by examiner]
US 20120060923A1 · Zhao · 2012 [cited by examiner]
US 20120097222A1 · Gessert · 2012 [cited by examiner]
US 20120145240A1 · Carcia · 2012 [cited by examiner]
US 20120192923A1 · Korevaar · 2012 [cited by examiner]
US 20120305064A1 · Johnson · 2012 [cited by applicant]
US 20130074912A1 · Walukiewicz et al. · 2013 [cited by applicant]
US 20130192656A1 · Hardin · 2013 [cited by applicant]
US 20130230944A1 · Feldman-Peabody · 2013 [cited by examiner]
US 20130319502A1 · Chawla et al. · 2013 [cited by applicant]
US 20140000690A1 · Plotnikov · 2014 [cited by applicant]
US 20140000692A1 · Fogel · 2014 [cited by examiner]
US 20140209149A1 · Mascarenhas · 2014 [cited by applicant]
US 20140216534A1 · Hong · 2014 [cited by examiner]
US 20140216542A1 · Shao · 2014 [cited by examiner]
US 20140216550A1 · Damjanovic · 2014 [cited by examiner]
US 20140217408A1 · Hong et al. · 2014 [cited by applicant]
US 20140261667A1 · Buller · 2014 [cited by applicant]
US 20140284750A1 · Yu · 2014 [cited by examiner]
US 20140326315A1 · Blaydes et al. · 2014 [cited by applicant]
US 20150171260A1 · Liu · 2015 [cited by examiner]
US 20150207011A1 · Garnett · 2015 [cited by applicant]
US 20150270419A1 · Yuda · 2015 [cited by examiner]
US 20150325718A1 · Wolden et al. · 2015 [cited by applicant]
US 20150357502A1 · Basol · 2015 [cited by applicant]
US 20160060468A1 · Kim · 2016 [cited by examiner]
US 20160126395A1 · Damjanovic · 2016 [cited by applicant]
US 20160126397A1 · Yu · 2016 [cited by examiner]
CN 202601634U · 2012 [cited by applicant]
CN 109037390 · 2018 [cited by examiner]
DE 102012102492A1 · 2013 [cited by applicant]
WO 2013009857A1 · 2013 [cited by applicant]
WO 2015095607A1 · 2015 [cited by applicant]
Ullal H S et al., “Polycrystalline Thin Film Photovoltaics: Research, Development, and Technologies”, Conference Record of the IEEE Photovoltaic Specialists Conference, (2002), pp. 472-477, vol. CONF. 29. [cited by applicant]
Heisler et al., “Transparent CdTe Solar Cells with a ZnO:Al Back Contact”, Thin Solid Films, (2013), pp. 627-631, vol. 548. [cited by applicant]
J. Nagle, “Quantum Efficiency as a Device-Physics Interpretation Tool for Thin-Film Solar Cells”, Dept. of Physics, Thesis (2007), Colorado State University, Fort Collins, Colorado. [cited by applicant]
Macdonald et al., “Layer-by-Layer Assembly of Sintered CdSe [cited by applicant]
Chanda, “Copper Doped Window Layer for CdSe Solar Cells”, Graduate Thesis and Dissertations, University of South Florida, Scholar Commons, (2008). [cited by applicant]
Zeng, Xianwu, and Gan, Yong, “Nanocomposites for Photovoltaic Engergy Conversion,” Advances in Composite Materials for Medicine and Nanotechnology, chapter 8, pp. 211-266, (2011) College of Engineering, University of To… [cited by applicant]
Simchi, Hamed, “Back Surface Studies of Cu(In,Ga)Se2 Thin Film Solar Cells”, Thesis (2014), University of Delaware. [cited by applicant]
Guntur, Vasudha, “Molybdenum Nitride Films in the Back Contact Structure of Flexible Substrate CdTe Solar Cells”, Graduate Thesis (2011), University of South Florida. [cited by applicant]
A. D. Compaan et al., “Critical Issues and Research Needs for CdTe-Based Solar Cells”, Electrochemical Soc. Symposium Proceedings, (1999), pp. 241-251. [cited by applicant]
Wei and Zhang, “Theoretical Study of Doping Limits of CdTe”, NCPV Program Review Meeting, Lakewood Colorado, (2001), NREL/CP 590-31012. [cited by applicant]
Chin, “p-Doping Limit and Donor Compensation in CdTe Polycrystalline Thin Film Solar Cells”, Solar Energy Materials and Solar Cells, (2010), pp. 1627-1629, vol. 94, issue 10. [cited by applicant]
Fang et al., “Achievements and Challenges of CdS/CdTe Solar Cells”, International Journal of Photoenergy, (2011), pp. 1-8, Article ID 297350. [cited by applicant]
“Multi-Junction Solar Cell”, Wikipedia, last modified Apr. 12, 2016, downloaded Apr. 20, 2016, pp. 1-18. [cited by applicant]
Lin, Gui Jiang, et al., “III-V Multi-Junction Solar Cells”, Optoelectronics—Advanced Materials and Devices, Chapter 18 pp. 445-471 (2013), DOI: 10.5772/50965. [cited by applicant]
Feng et al., “Preparation and characterization of ZnTe as an interlayer for CdS/CdTe substrate thin flim solar cells on flexible substrates”, Thin Solid Films 535, (2013), pp. 202-205. [cited by applicant]
Li et al., Electrical Characterization of Cu Composition Effects in CdS/CdTe Thin-Film Solar Cells with a ZnTe:Cu Back Contact, National Renewable Energy Laboratory, (Jun. 3-8, 2012), pp. 1-6. [cited by applicant]
Narayanswamy et al., “Analysis of Cu Diffusion in ZnTe-Based Contacts for Thin-Fim CdS/CdTe Solar Cells”, National Renewable Energy Laboratory (Sep. 8-11, 1998) pp. 1-6. [cited by applicant]
International Search Report and Written Opinion of the International Search Authority, dated Jan. 22, 2018, Application No. PCT/US2017/056092, filed Oct. 11, 2017. [cited by applicant]
European Office Action, Application No. 17795098.7, dated Sep. 13, 2019. [cited by applicant]
Japanese Office Action, dated Nov. 7, 2019, Application No. 2019-519718. [cited by applicant]
European Patent Office. Extended European Search Report for European application No. 20183311.8, mailed Sep. 2, 2020, pp. 1-10. [cited by applicant]
Intellectual Property India, Examination Report, dated Dec. 2, 2021, Indian Patent Application 201917015775. [cited by applicant]
National Intellectual Property Administration, P.R. China, Office Action, dated Dec. 15, 2021, Chinese Patent Application No. 201780076542.9. [cited by applicant]
Government of India Patent Office, Indian Office Action, dated Oct. 30, 2023, Application No. 201917015775. [cited by applicant]