IP Library Granted Patent US 10,866,166
Granted Patent B2
US 10,866,166 · App. 16/045,435 · Granted Dec 15, 2020

Sorbent and devices for capturing, stabilizing and recovering volatile and semi-volatile compounds

Inventors: Shoaib F. Shaikh (Stillwater, OK); Allen W. Apblett (Stillwater, OK); Nicholas F. Materer (Stillwater, OK)
Assignee: XPLOSAFE, LLC
G01N1/2214B01D53/0407B01J20/103B01J20/28064B01J20/28076B01J20/28083B01J20/28095B01J20/3204B01J20/3246G01N1/405B01D2253/306B01D2253/308B01D2253/311B01D2257/708
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Quick Facts
Patent No.
US 10,866,166
App. No.
16/045,435
Granted
Dec 15, 2020
Kind
B2
Abstract

The present invention provides an improved sorbent and corresponding device(s) and uses thereof for the capture and stabilization of volatile organic compounds (VOC) or semi-volatile organic compounds (SVOC) from a gaseous atmosphere. The sorbent is capable of rapid and high uptake of one or more compounds and provides quantitative release (recovery) of the compound(s) when exposed to elevated temperature and/or organic solvent. Uses of particular improved grades of mesoporous silica are disclosed.

Claims (34)

1. A device for passive sampling of volatile organic compound or semi-volatile organic compound in air or gaseous environment, the device comprising:

a sorbent holder comprising one or more unsealable or resealable chambers, at least one of said chambers comprising one or more portions of mesoporous silica sorbent of the MCM-41 type (hexagonal), wherein the mesoporous silica possesses a combination of two or more of the following physical properties:

Property

Linear formula

SiO 2 polymer

Pore structure

Hexagonal tubes

Pore size (diameter)

about 2 to about 30 nm

Pore volume

about 0.5 to about 2.0 cm 3 /g

Surface area

greater than about 600 m 2 /g

Channel wall thickness

about 1 to about 5 nm;

and

wherein said sorbent excludes porous polymer.

2. The device of claim 1 , wherein the mesoporous silica comprises: a) at least one non-functionalized mesoporous silica; b) at least one functionalized mesoporous silica; or c) a combination of one or more non-functionalized mesoporous silica and one or more functionalized mesoporous silica.

3. The device of claim 2 , wherein the weight ratio of non-functionalized mesoporous silica to functionalized mesoporous silica range from about 1:100 to about 100:1.

4. The device of claim 1 , wherein the sorbent has been functionalized with one or more adsorption modifier functional groups that improve in at least one aspect the adsorption of particular VOC or SVOC.

5. The device of claim 4 , wherein: a) the one or more adsorption modifier functional groups are covalently bound to the porous medium; b) the one or more adsorption modifier functional groups are non-covalently bound to the porous medium; c) the mass content of functional groups in the porous medium as determined by thermogravimetric analysis is in the range of 20-25%; or d) a combination of any two or more thereof.

6. The device of claim 1 , wherein the sorbent is silane-functionalized mesoporous silica.

7. The device according to claim 6 , wherein the silane functionalized mesoporous silica has been functionalized by treating unfunctionalized mesoporous silica with a trialkoxyalkylsilane (R 1 Si(OR 2 ) 3 ), wherein:

R 1 is selected from the group consisting of aromatic group, alkyl group, oxygen-containing alkyl groups, sulfur-containing alkyl groups, nitrogen-containing alkyl groups, phenyl, biphenyl, (C1-C8)-alkyl, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decanyl, undecanyl, methoxytriethyleneoxypropyl, alkoxyalkyleneoxyalkyl, haloalkyl, halo-(C1-C8)-alkyl, aminoalkyl, alkoxyalkyl, polyaromatic, toluyl, fluoroalkyls, fluroaromatics, and their combinations; and

R 2 is selected from the group consisting of alkyl, C1-C12-alkyl, with methyl, ethyl, and propyl being preferred, thereby forming a silane-functionalized mesoporous silica comprising plural silane groups R 1 Si— covalently bound to oxygen molecules of the mesoporous silica.

8. The device of claim 6 , wherein the silane functionalized mesoporous silica comprises functional groups with a chemical formula defined as —Si(R 1 )(OR 2 ) n —O m —, wherein:

R 1 is selected from the group consisting of aromatic group, alkyl group, oxygen-containing alkyl group, phenyl, biphenyl, C1-C8-alkyl, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decanyl, undecanyl, methoxytriethyleneoxypropyl, alkoxyalkyleneoxyalkyl, haloalkyl, alkoxyalkyl, polyaromatic, and toluyl;

R 2 is selected from the group consisting of alkyl, C1-C12-alkyl, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decanyl, and undecanyl,

thereby forming a silane-functionalized mesoporous silica comprising plural silane groups R 1 Si—covalently bound to oxygen molecules of the mesoporous silica; and

wherein n is 0, 1 or 2, and m is 2, 1, or 0, respectively.

9. The device of claim 1 , the sorbent releases at least 75 wt % of adsorbed VOC or SVOC when the sorbent is exposed to heat or organic solvent.

10. The device of claim 1 , wherein the sorbent releases less than 25% of VOC or SVOC during storage at ambient temperature for a period of at least 1 week.

11. The device of claim 1 , wherein said sorbent holder comprises two or more separate and independently unsealable and independently resealable chambers, wherein a first one of said chambers comprises a first portion of said sorbent, and a second one of said chambers comprises a second portion of said sorbent.

12. The device of claim 11 further comprising a diffuser comprising plural ports, pores or perforations.

Assignments (2)
ASSIGNEE CHANGE OF ADDRESS Recorded Mar 17, 2020
From: XPLOSAFE, LLC
To: XPLOSAFE, LLC
Reel/Frame 053147/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2018
From: SHAIKH, SHOAIB F.; APBLETT, ALLEN W.; MATERER, NICHOLAS F.
To: XPLOSAFE, LLC
Reel/Frame 046765/0335 →
Continuity (1)
Related Publication 20200033236A1 · Jan 30, 2020
Cited By (3)
US 12,186,458 US 12,514,948 US 12,560,581