IP Library › Granted Patent US 10,585,357
Granted Patent B2
US 10,585,357 · App. 16/063,190 · Granted Mar 10, 2020

Alternative target design for metrology using modulation techniques

Inventors: Maurits Van Der Schaar (Eindhoven, NL); Youping Zhang (Fremont, CA); Hua Xu (Fremont, CA)
Assignee: ASML Netherlands B.V.
G03F7/70633G03F7/70683G03F9/7076G03F9/7088
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,585,357
App. No.
16/063,190
Granted
Mar 10, 2020
Kind
B2
Abstract

A target structure, wherein the target structure is configured to be measured with a metrology tool that has a diffraction threshold; the target structure including: one or more patterns supported on a substrate, the one or more patterns being periodic with a first period in a first direction and periodic with a second period in a second direction, wherein the first direction and second direction are different and parallel to the substrate, and the first period is equal to or greater than the diffraction threshold and the second period is less than the diffraction threshold.

Claims (31)

1. A target structure, wherein the target structure is configured to be measured with a metrology tool that has a diffraction threshold, the target structure comprising:

one or more patterns supported on a substrate, the one or more patterns being periodic with a first period in a first direction and periodic with a second period in a second direction, the first direction and second direction being different and parallel to the substrate,

wherein the first period is equal to or greater than the diffraction threshold and the second period is less than the diffraction threshold such that radiation from the target has fewer one or more orders of radiation in the second direction than one or more orders of radiation in the first direction, and

wherein the one or more patterns are configured to enhance a first order of the diffraction from the target structure in the first direction at the expense of an order of the diffraction higher than the first order.

2. The target structure of claim 1 , wherein the one or more patterns are configured such that diffraction from the target structure in the second direction has only a zero-th order.

3. The target structure of claim 1 , wherein the one or more patterns are configured such that the metrology tool is able to measure alignment or overlay from the one or more patterns.

4. The target structure of claim 1 , wherein the one or more patterns are formed with a photoresist, and/or wherein the one or more patterns are etched into the substrate.

5. The target structure of claim 1 , wherein the one or more patterns have a different height in a direction perpendicular to the substrate than one or more objects surrounding the one or more patterns.

6. The target structure of claim 1 , wherein the one or more patterns have a different optical property than one or more objects surrounding the one or more patterns.

7. The target structure of claim 1 , wherein the first direction is perpendicular to the second direction.

8. The target structure of claim 1 , wherein the first period is a period of a dimension of the one or more patterns in a direction other than the first direction.

9. The target structure of claim 1 , wherein a dimension of the one or more patterns in a direction other than the first direction is a sine function of a location of the one or more patterns in the first direction.

10. The target structure of claim 1 , wherein the one or more patterns comprise lines in the second direction.

11. The target structure of claim 10 , wherein the lines have an equal size in the first direction, or wherein each of the lines has a uniform size in the first direction.

12. A substrate, comprising the target structure of claim 1 , and one or more patterns representing a structure of an electronic device.

13. A method of measuring overlay between structures of two different layers of an electronic device, where each of the two layers comprises a target structure and at least one of the target structures of the two layers is the target structure of claim 1 , the method comprising:

measuring diffraction orders from the target structures; and

determining an overlay error from the diffraction orders.

14. A method of aligning to an existing structure on a substrate, wherein the substrate comprises the target structure of claim 1 , the method comprising:

measuring diffraction orders from the target structure; and

determining an alignment error from the diffraction orders.

15. A method of measuring alignment or overlay using a target structure on a substrate, the method comprising:

measuring orders of diffraction in a first direction from the target structure,

wherein the target structure is configured to enhance a first order of the diffraction in the first direction at the expense of an order of the diffraction higher than the first order, and

wherein diffraction from the target structure in a second direction has only a zero-th order such that radiation from the target has fewer one or more orders of radiation in the second direction than the orders in the first direction, the first direction and the second direction being different and parallel to the substrate; and

determining an alignment error or an overlay error from the orders of the diffraction in the first direction.

16. The method of claim 15 , wherein orders of the diffraction in the first direction higher than the first order are not enhanced by the target structure.

17. The method of claim 15 , wherein the first direction is perpendicular to the second direction.

18. The method of claim 15 , wherein the target structure comprises one or more patterns, the one or more patterns being periodic with a first period in the first direction and periodic with a second period in the second direction.

19. The method of claim 18 , wherein the first period is a period of a dimension of the one or more patterns in a direction other than the first direction.

20. The method of claim 15 , wherein the target structure comprises lines in the second direction, wherein the lines have an equal size in the first direction and/or each of the lines has a uniform size in the first direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2018
From: VAN DER SCHAAR, MAURITS; ZHANG, YOUPING; XU, HUA
To: ASML NETHERLANDS B.V.
Reel/Frame 046105/0044 →
Continuity (2)
Provisional Application 62387571 · Dec 28, 2015
Related Publication 20180373168A1 · Dec 27, 2018
Cited By (7)
US 12,235,588 US 12,422,363 US 12,487,190 US 12,585,200 US 12,669,327 US 12,698,962 US 12,704,790