Water based nanoparticle disperion
A water based dispersion that includes lubricating nanoparticles. The lubricating nanoparticles can be provided by at least one intercalation nanoparticle of a metal chalcogenide in dispersion with the water base. The at least one intercalation nanoparticle may have a geometry that is fullerene-like, tubular-like structure or be substantially spherical or the intercalation nanoparticles may include particles have each of the aforementioned geometries. The intercalation nanoparticle is surface treated with a dispersant that is water soluble and includes a polar functional group.
1. A water based dispersion of nanoparticles comprising:
a water base; and
at least one intercalation nanoparticle of molybdenum disulfide (MoS 2 ) or tungsten disulfide (WS 2 ) or a combination thereof in dispersion in said water base, wherein the at least one intercalation nanoparticle has geometry that includes at least one of fullerene-like particles, tubular-like particles and combinations thereof, wherein the intercalation nanoparticle is surface treated with a dispersant that is at least partially or fully water soluble and includes a polar functional group.
2. The water based dispersion of claim 1 , wherein the dispersant is a ethoxylated phosphate ester selected from the group consisting of polyoxyethylene nonylphenyl ether phosphate, polyethylene glycol branched nonylphenyl ether phosphates, polyoxyethylene tridecyl phosphate ester, complex alkyl phosphate ester, and a combination thereof.
3. The water based dispersion of claim 1 , wherein the dispersant is an isopropanol amine selected from the group consisting of diisopropanolamine, triisopropanolamine, monoisopropanolamine and combinations thereof.
4. The water based dispersion of claim 1 , wherein the dispersant is an alkylalkonolamine selected from the group consisting of dimethylethanolamine, N-methyldiethanolamine, monomethylethanolamine, butylethanolamine, aminomethylpropanol, bis-(hydroxyethyl)methylamine, N,N-dimethyl-2-(2-aminoethoxy)-ethanol and combinations thereof.
5. The water based dispersion of claim 1 , wherein the dispersant comprises an ethanolamine selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine and combinations thereof.
6. An industrial lubrication method comprising:
providing a metal substrate;
applying an industrial lubricant composition to the metal substrate, the industrial lubricant comprising a water base and at least one intercalation compound of molybdenum disulfide (MoS 2 ) or tungsten disulfide (WS 2 ) or a combination thereof in a dispersion with said water base, wherein the at least one intercalation nanoparticle has a geometry that includes at least one of fullerene-like particles, and tubular-like particles, wherein the intercalation nanoparticle is surface treated with a dispersant that is at least partially water soluble and includes a polar functional group; and
working the metal substrate.
7. The method of claim 6 , wherein said working comprises cutting, chip, burning, drilling turning, milling, grinding, sawing, threading, filing, drawing, forming, necking, stamping, planning, rabbeting, routing, broaching or a combination thereof.
8. The method of claim 6 , wherein the dispersant is an ethoxylated phosphate ester selected from the group consisting of polyoxyethylene nonylphenyl ether phosphate, polyethylene glycol branched nonylphenyl ether phosphates, polyoxyethylene tridecyl phosphate ester, complex alkyl phosphate ester, and a combination thereof, or the dispersant is an isopropanol amine selected from the group consisting of diisopropanolamine, triisopropanolamine, monoisopropanolamine and combinations thereof, or the dispersant is an alkylalkonolamine selected from the group consisting of dimethylethanolamine, N-methyldiethanolamine, monomethylethanolamine, butylethanolamine, aminomethylpropanol, bis-(hydroxyethyl)methylamine, N,N-dimethyl-2-(2-aminoethoxy)-ethanol and combinations thereof, or the dispersant comprises an ethanolamine selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine and combinations thereof.
9. A method of producing a water based dispersion comprising:
mixing a dispersant with a water base, wherein the dispersant is at least partially water soluble and includes a polar functional group; and
mixing an intercalation nanoparticle of a molybdenum disulfide (MoS 2 ) or tungsten disulfide (WS 2 ) or a combination thereof having a fullerene-like geometry, a tubular-like geometry or combination thereof, to the mixture of the water base and the dispersant to provide that the dispersant reacts and encapsulates with the outer layers of the intercalation nanoparticle to provide that the intercalation nanoparticles have a surface charged with a repulsive force that substantially eliminates agglomeration of the intercalation nanoparticles in the dispersion.
10. The method of claim 9 , wherein the dispersant is a ethoxylated phosphate ester selected from the group consisting of polyoxyethylene nonylphenyl ether phosphate, polyethylene glycol branched nonylphenyl ether phosphates, polyoxyethylene tridecyl phosphate ester, complex alkyl phosphate ester, and a combination thereof, or the dispersant is an isopropanol amine selected from the group consisting of diisopropanolamine, triisopropanolamine, monoisopropanolamine and combinations thereof, or the dispersant is an alkylalkonolamine selected from the group consisting of dimethylethanolamine, N-methyldiethanolamine, monomethylethanolamine, butylethanolamine, aminomethylpropanol, bis-(hydroxyethyl)methylamine, N,N-dimethyl-2-(2-aminoethoxy)-ethanol and combinations thereof, or the dispersant comprises an ethanolamine selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine and combinations thereof.
11. The method of claim 9 , wherein the mixing of the intercalation nanoparticle with the mixture of the water base and the dispersant comprises bead milling, high shear mixture, ultra sonication or high pressure homogenization.