IP Library Granted Patent US 11,059,966
Granted Patent B2
US 11,059,966 · App. 16/096,333 · Granted Jul 13, 2021

Liquid epoxy resin composition for sealing, and electronic component device

Inventors: Naoyuki Nojiri (Tokyo, JP); Hisato Takahashi (Tokyo, JP); Makoto Kunimi (Tokyo, JP); Kohji Hori (Tokyo, JP)
Assignee: SHOWA DENKO MATERIALS CO., LTD.
C08L63/00C08G59/4085C08G59/4253C08G77/04C08K5/5415C08L33/068C08L33/12C08L83/04H01L23/29H01L23/293H01L23/295H01L23/296H01L23/31C08L2203/206C08L2205/03C08L2205/22C08L2207/53
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Quick Facts
Patent No.
US 11,059,966
App. No.
16/096,333
Granted
Jul 13, 2021
Kind
B2
Abstract

A liquid epoxy resin composition for sealing includes an epoxy resin, a curing agent, and a particle having a core-shell structure. In the composition, the particle having a core-shell structure includes a core including a cross-linked polysiloxane and a shell including a polymer in which the content of a structural unit having an epoxy group is 10% by mass or more.

Claims (20)

1. A liquid epoxy resin composition for sealing, the composition comprising:

an epoxy resin comprising one or more of a liquid diglycidyl ether epoxy resin and a liquid glycidyl amine epoxy resin, the content of the epoxy resin being 15% by mass or more, with respect to the total mass of the liquid epoxy resin composition for sealing;

a curing agent comprising a liquid aromatic amine component, the ratio of the number of active hydrogens in the curing agent to the number of epoxy groups in the epoxy resin being in a range of from 0.5 to 2; and

a particle having a core-shell structure,

wherein the particle having a core-shell structure comprises: a core comprising a cross-linked polysiloxane; and a shell comprising a polymer comprising a copolymer of methyl methacrylate and glycidyl methacrylate, a content of glycidyl methacrylate ranging from 20 to 35% by mass of the copolymer; and

the content of the particle having a core-shell structure ranges from 0.1% by mass to 10% by mass, with respect to the total mass of the liquid epoxy resin composition for sealing.

2. The liquid epoxy resin composition for sealing according to claim 1 , wherein a content of the cross-linked polysiloxane is from 50% by mass to 70% by mass with respect to a total mass of the core and the shell of the particle having a core-shell structure.

3. The liquid epoxy resin composition for sealing according to claim 2 , further comprising a silane coupling agent.

4. An electronic component device, comprising an element sealed with the liquid epoxy resin composition for sealing according to claim 1 .

5. The liquid epoxy resin composition for sealing according to claim 1 , wherein the content of the epoxy resin is 20% by mass or more, with respect to the total mass of the liquid epoxy resin composition for sealing.

6. The liquid epoxy resin composition for sealing according to claim 1 , wherein the content of the epoxy resin is 25% by mass or more, with respect to the total mass of the liquid epoxy resin composition for sealing.

7. The liquid epoxy resin composition for sealing according to claim 1 , wherein the ratio of the number of active hydrogens in the curing agent to the number of epoxy groups in the epoxy resin is in a range of from 0.6 to 1.3.

8. The liquid epoxy resin composition for sealing according to claim 1 , wherein the ratio of the number of active hydrogens in the curing agent to the number of epoxy groups in the epoxy resin is in a range of from 0.8 to 1.2.

9. The liquid epoxy resin composition for sealing according to claim 1 , wherein the content of the particle having a core-shell structure ranges from 0.1% by mass to 7.5% by mass, with respect to the total mass of the liquid epoxy resin composition for sealing.

10. The liquid epoxy resin composition for sealing according to claim 1 , wherein the liquid aromatic amine component comprises one or more of diethyltoluenediamine, 1-methyl-3,5-diethyl-2,4-diaminobenzene, 1-methyl-3,5-diethyl-2,6-diaminobenzene, 1,3,5-triethyl-2,6-diaminobenzene, 3,3′-diethyl-4,4′-diaminodiphenylmethane, and 3,5,3′,5′-tetramethyl-4,4′-diaminodiphenylmethane.

11. The liquid epoxy resin composition for sealing according to claim 10 , wherein a content of the cross-linked polysiloxane is from 50% by mass to 70% by mass with respect to a total mass of the core and the shell of the particle having a core-shell structure.

12. The liquid epoxy resin composition for sealing according to claim 11 , further comprising a silane coupling agent.

13. The liquid epoxy resin composition for sealing according to claim 10 , wherein the content of the epoxy resin is 20% by mass or more, with respect to the total mass of the liquid epoxy resin composition for sealing.

14. The liquid epoxy resin composition for sealing according to claim 10 , wherein the content of the epoxy resin is 25% by mass or more, with respect to the total mass of the liquid epoxy resin composition for sealing.

15. The liquid epoxy resin composition for sealing according to claim 10 , wherein the content of the particle having a core-shell structure ranges from 0.1% by mass to 7.5% by mass, with respect to the total mass of the liquid epoxy resin composition for sealing.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
CHANGE OF NAME Recorded Mar 11, 2021
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 055561/0442 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2019
From: NOJIRI, NAOYUKI; TAKAHASHI, HISATO; KUNIMI, MAKOTO; HORI, KOHJI
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 047968/0599 →