Electromagnetically driven tattoo machine and system
A magnetically driven tattoo machine is disclosed, which has a substantially radially symmetric exterior shape and be driven by a sensor-controlled electromagnetic coil. The machine has no oscillating mechanical components, and thus reduces or eliminates vibration. The machine may include a housing mechanically isolated from a needle cartridge or subcomponents that can be disassembled and sterilized. The electromagnet may be controlled by a sensor integral with the coil, housed within the machine, or within an external power supply. The machine may be powered by internal battery or by an external power source. The machine may also be controlled wirelessly.
1. A contactless, motion-free microneedle drive apparatus for oscillating one or more microneedles, comprising:
a housing comprising:
a receiving end adapted to detachably couple with a needle cartridge defining a substantially cylindrical socket, the receiving end having a continuous surface forming an impervious barrier between the needle cartridge and the interior of the housing; and
a second end, wherein the receiving end and second end define an axis;
at least one electromagnet contained within the housing, the at least one electromagnet varying the orientation and intensity of a magnetic moment;
a sensor located placed proximal to the socket of the receiving end, the sensor measuring displacement of a needle assembly contained within the needle cartridge; and,
a heat pipe in thermal communication with the at least one electromagnet, the heat pipe dissipating heat generated by the at least one electromagnet to a distal end of the housing;
wherein the at least one electromagnet is oriented to develop the magnetic moment aligned substantially parallel to the axis and adapted to magnetically drive a ferrous component slidably constrained within the needle cartridge, wherein a permanent magnet attached to a bottom of the ferrous component slidably constrained within the needle cartridge is repelled by the magnetic moment developed by the at least one electromagnet to cause a needle of the needle cartridge to project outward from the needle cartridge.
2. The contactless, motion-free microneedle drive apparatus of claim 1 wherein the at least one electromagnet defines a hollow cylinder, the hollow cylinder positioned to encompass at least a portion of the socket.
3. The contactless, motion-free microneedle drive apparatus of claim 1 wherein the at least one electromagnet has a ferromagnetic core.
4. The contactless, motion-free microneedle drive apparatus of claim 1 wherein the at least one electromagnet is controlled by electronic circuitry.
5. A contactless microneedle system, comprising:
a housing comprising:
a receiving end adapted to detachably couple with a needle cartridge defining a substantially cylindrical socket, the receiving end having a continuous surface forming an impervious barrier between the needle cartridge and the interior of the housing; and
a second end, wherein the receiving end and second end define an axis;
at least one electromagnet contained within the housing, the at least one electromagnet varying the orientation and intensity of a magnetic moment;
the needle cartridge comprising:
a cartridge housing having a needle nozzle;
a needle assembly comprising:
a needle slide;
at least one needle; and
a needle driver fixedly attached to the needle slide;
wherein the needle assembly is reciprocatingly constrained within the cartridge housing;
wherein the needle nozzle allows the at least one needle to reciprocatingly protrude from the needle cartridge;
a sensor located placed proximal to the socket of the receiving end, the sensor measuring displacement of the needle assembly contained within the needle cartridge; and,
a heat pipe in thermal communication with the at least one electromagnet, the heat pipe dissipating heat generated by the at least one electromagnet to a distal end of the housing;
wherein the at least one electromagnet is oriented to develop the magnetic moment aligned substantially parallel to the axis and adapted to magnetically drive the needle assembly while the needle cartridge is constrained within the socket, wherein a permanent magnet attached to a bottom of the needle slide of the needle assembly within the needle cartridge is repelled by the magnetic moment developed by the at least one electromagnet to cause a needle of the needle cartridge to project outward from the needle cartridge.
6. The contactless microneedle system of claim 5 , further comprising:
a direct current output adapted to supply electrical power to the at least one electromagnet; and
electronic circuitry configured to programmatically control the electrical power.
7. A method of operating a microneedle system, the method comprising the steps of:
providing an electromagnetically powered needle drive unit, the drive unit having a receiving end defining a substantially cylindrical socket;
providing a needle cartridge having an axis and a ferromagnetic driver, wherein the receiving end is detachably coupled with the needle cartridge;
creating an axially oriented magnetic moment by the electromagnetically powered drive unit;
magnetically engaging the ferromagnetic driver in a contactless manner by the axially oriented magnetic moment, wherein a permanent magnet attached to a bottom of a slide of the needle cartridge is repelled by the magnetic moment developed by at least one electromagnet of the drive unit to cause a needle of the needle cartridge to project outward from the needle cartridge, wherein the at least one electromagnet varies the orientation and intensity of the magnetic moment, wherein a sensor measures displacement of the needle within the needle cartridge, wherein a heat pipe dissipates heat generated by the at least one electromagnet to a distal end of the drive unit; and
reciprocating a needle within the needle cartridge along the axis.