IP Library › Granted Patent US 10,703,416
Granted Patent B2
US 10,703,416 · App. 16/175,838 · Granted Jul 7, 2020

Vehicle front portion structure

Inventors: Daiki Okura (Seto, JP); Yoshihito Tomizawa (Toyota, JP); Yoshinori Domon (Nagoya, JP); Akira Sabu (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B62D21/152B60K1/04B62D21/11B62D21/155B62D25/08B60K2001/0411B60R19/34
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Quick Facts
Patent No.
US 10,703,416
App. No.
16/175,838
Granted
Jul 7, 2020
Kind
B2
Abstract

A vehicle front portion structure includes a pair of front side members arranged at a distance from each other in a vehicle width direction, each of the front side members extending in a vehicle front-rear direction, a gusset attached to a vehicle width direction outside surface of each of the front side members, protruding outwards in the vehicle width direction beyond the front side member, and having a vehicle width direction dimension decreasing toward a rear of a vehicle, and an MC cross member stretching between the front side members, in which the MC cross member and the front side member face each other in a state where the MC cross member and the front side member are apart from each other in the vehicle width direction at the same vehicle front-rear direction position as a rear end of the gusset.

Claims (50)

1. A vehicle front portion structure comprising:

a pair of front side members arranged at a distance from each other in a vehicle width direction, each of the front side members extending in a vehicle front-rear direction;

a gusset attached to a vehicle width direction outside surface of each of the front side members, protruding outwards in the vehicle width direction beyond the front side member, and having a vehicle width direction dimension decreasing toward a rear of the vehicle; and

an MC cross member stretching between the front side members,

wherein the MC cross member and the front side members face each other in a state where the MC cross member and the front side members are apart from each other in the vehicle width direction at the same vehicle front-rear direction position as a rear end of the gusset.

2. The vehicle front portion structure according to claim 1 , wherein:

a projecting wall is disposed on a vehicle width direction outside surface of the MC cross member at the same vehicle front-rear direction position as the rear end of the gusset or a vehicle front-rear direction position behind the rear end of the gusset; and

the projecting wall projects outwards in the vehicle width direction beyond the vehicle width direction outside surface of the MC cross member at a front side of the projecting wall.

3. The vehicle front portion structure according to claim 2 , wherein:

a reinforcing rib extending in the vehicle front-rear direction and interrupted in a middle is disposed in a vehicle width direction end surface of the front side member; and

the projecting wall is disposed at the same vehicle front-rear direction position as the interrupted place of the reinforcing rib or a vehicle front-rear direction position behind the interrupted place of the reinforcing rib.

4. The vehicle front portion structure according to claim 1 , wherein:

the MC cross member includes an upper member forming an upper surface of the MC cross member and lower members forming a bottom surface of the MC cross member; and

the upper member and the lower members form closed sections by being connected to each other.

5. The vehicle front portion structure according to claim 4 , further comprising a bracket connecting the MC cross member and the front side members to each other in a state where the MC cross member and the front side members are apart from each other in the vehicle width direction, wherein:

the bracket, the upper member, and the lower members are tightened together by first fastening bolts and nuts; and

the first fastening bolts penetrate the closed sections the upper member and the lower members constitute.

6. The vehicle front portion structure according to claim 4 , wherein:

the MC cross member includes

a front side cross portion extending in the vehicle width direction, and

a rear side cross portion disposed behind the front side cross portion and extending in the vehicle width direction;

the vehicle front portion structure further comprises motor mounts connecting a high-voltage part to the MC cross member and stretching between the front side cross portion and the rear side cross portion;

the motor mounts, the upper member, and the lower members are tightened together by a stud bolt and a nut; and

the stud bolt penetrates the closed sections the upper member and the lower members constitute.

7. The vehicle front portion structure according to claim 1 , further comprising a bracket connecting the MC cross member and the front side members to each other in a state where the MC cross member and the front side member are apart from each other in the vehicle width direction.

8. The vehicle front portion structure according to claim 7 , wherein:

the bracket is fastened to the MC cross members and the front side member at the same vehicle front-rear direction position behind the rear end of the gusset;

the bracket has a plurality of first fastening holes used for fastening with the MC cross member and arranged side by side in the vehicle front-rear direction;

load-bearing portions as predetermined gaps are interposed between a vehicle width direction inside end portion of the bracket and the first fastening holes, respectively; and

the load-bearing portions having a foremost position are higher in strength than the other load-bearing portions.

9. The vehicle front portion structure according to claim 1 , wherein a vehicle width direction end portion of the MC cross member is greater in height direction dimension than a vehicle width direction middle of the MC cross member.

10. The vehicle front portion structure according to claim 1 , wherein the MC cross member includes

a front side cross portion extending in the vehicle width direction,

a rear side cross portion disposed behind the front side cross portion and extending in the vehicle width direction, and

a pair of side portions connecting end portions of the front side cross portion and the rear side cross portion to each other.

11. The vehicle front portion structure according to claim 1 , wherein:

the MC cross member includes

a front side cross portion extending in the vehicle width direction; and

a rear side cross portion disposed behind the front side cross portion and extending in the vehicle width direction; and

the vehicle front portion structure further comprises motor mounts connecting a high-voltage part to the MC cross member and stretching between the front side cross portion and the rear side cross portion.

12. The vehicle front portion structure according to claim 11 , wherein:

the motor mounts include

a base portion fastened to bottom surfaces or upper surfaces of the front side cross portion and the rear side cross portion, and

a protruding portion protruding in a vehicle height direction from a middle of the base portion; and

the protruding portion is positioned in a gap between the front side cross portion and the rear side cross portion when the base portion is fastened to the front side cross portion and the rear side cross portion.

13. A vehicle front portion structure comprising:

a pair of front side members arranged at a distance from each other in a vehicle width direction, each of the front side members extending in a vehicle front-rear direction; and

an MC cross member stretching between the front side members, wherein:

the front side members has a stress concentration portion where stress concentration occurs during a small overlap collision or an oblique collision; and

the MC cross member and the front side members face each other in a state where the MC cross member and the front side member are apart from each other in the vehicle width direction at the same vehicle front-rear direction position as the stress concentration portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2018
From: OKURA, DAIKI; TOMIZAWA, YOSHIHITO; DOMON, YOSHINORI; SABU, AKIRA
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 047365/0031 →
Priority Claims (2)
JP 2017-212452 · Nov 2, 2017 · national
JP 2018-021774 · Feb 9, 2018 · national
Continuity (1)
Related Publication 20190126983A1 · May 2, 2019
Cited By (5)
US 12,325,269 US 12,337,821 US 12,381,274 US 12,643,386 US 12,668,135