IP Library Granted Patent US 10,880,625
Granted Patent B2
US 10,880,625 · App. 16/204,301 · Granted Dec 29, 2020

Self-powered microsensors for in-situ spatial and temporal measurements and methods of using same in hydraulic fracturing

Inventors: Mohamed Ben Mahmoud Sassi (Moknine, TN); Manhal Sirat (Uppsala, SE); Irfan Abdulqayyum Saadat (Santa Clara, CA); Rashid Kamel Abu Al-Rub (Amman, JO)
Assignees: Khalifa University of Science And Technology; ABU DHABI COMPANY FOR ONSHORE PETROLEUM OPERATION LIMITED
H04Q9/00A61B5/05E21B41/0085E21B43/26E21B43/267E21B47/00E21B47/06E21B47/07E21B47/11E21B47/12E21B47/13E21B47/26H04Q2209/886
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Quick Facts
Patent No.
US 10,880,625
App. No.
16/204,301
Granted
Dec 29, 2020
Kind
B2
Abstract

A delayed-activation sensor system includes at least one microsensor. The microsensor may include at least one sensor module for sensing a condition in an environment and a dissolvable coating encapsulating at least a portion of the at least one sensor module such that the dissolvable coating prevents the at least one sensor module from sensing the condition in the environment. The dissolvable coating may be dissolvable in a fluid in the environment such that the sensor module is activated after being located in the environment for a period of time. The microsensor may also include at least one energy harvester module to generate electrical power for the microsensor from the environment.

Claims (30)

1. A delayed-activation sensor system comprising:

a plurality of microsensors, each of said plurality of microsensors comprising at least one sensor module for sensing a condition in an environment; and

a group coating encapsulating the plurality of microsensors, the group coating configured to dissolve based on a first condition to expose said plurality of microsensors;

wherein at least a first one of said plurality of microsensors further comprises a first individual dissolvable coating encapsulating at least a portion of the at least one sensor module, the first individual dissolvable coating configured to dissolve after the group coating and based on a second condition different than the first condition to expose the at least one sensor module to the environment;

wherein at least a second one of the plurality of microsensors comprises a second individual dissolvable coating encapsulating the second one of the plurality of microsensors, the first and the second individual dissolvable coatings configured to cause said plurality of microsensors to cluster together through electrostatic surface charge, van der Waal forces, electrostatic force, or surface polarity; and

at least one of a fracking mixture or proppants, wherein the plurality of the microsensors are mixed therein.

2. A method of in-situ monitoring a hydraulic fracturing operation, the method comprising:

injecting a plurality of self-powered microsensors with a fracking mixture, proppants, or a combination thereof into a well bore, each of said plurality of microsensors comprising at least one sensor module for sensing a condition in an environment,

wherein a group coating encapsulates the plurality of microsensors, the group coating configured to dissolve based on a first condition to expose said plurality of microsensors;

wherein at least a first one of said plurality of microsensors comprises a first individual dissolvable coating encapsulating at least a portion of the at least one sensor module, the first individual dissolvable coating configured to dissolve after the group coating and based on a second condition different than the first condition to expose the at least one sensor module to the environment;

wherein at least a second one of the plurality of microsensors comprises a second individual dissolvable coating encapsulating the second one of the plurality of microsensors, the first and the second individual dissolvable coatings configured to cause said plurality of microsensors to cluster together through electrostatic surface charge, van der Waal forces, electrostatic force, or surface polarity;

dissolving at least the group coating on the self-powered microsensors in the well bore;

activating the self-powered microsensors; and

obtaining measurements from each of the self-powered microsensors.

3. The method of claim 2 , wherein the group coating includes a thermal dissolvable coating, the thermal dissolvable coating being selected from a group consisting of a polyamide, polyglycolide or polyglycolic acid, polyvinyl alcohol, polyvinyl pyrrolidone, polyethylene glycol, polystyrenesulfonate, quaternized amine polymers, alkoxomers, and mixtures thereof.

4. The method of claim 2 , wherein the group coating includes a water dissolvable coating, the water dissolvable coating being selected from a group consisting of a polymer, PC polymer, cellulose, hydroxyethylcellulose, ethylcellulose, cellulose esthers, resins, and mixtures thereof.

5. The method of claim 2 , wherein the group coating includes a pH dissolvable coating, the pH dissolvable coating being selected from a group consisting of a cationic polyacrylamide, acrylate, aminoacrylate, alkyl PEG-20, and mixtures thereof.

6. The method of claim 2 , wherein the plurality of microsensors each have dimensions from 1 mm to 20 mm.

7. The method of claim 2 , wherein at least one of the plurality of microsensors further comprises a support body for supporting the at least one sensor module, and wherein the first individual dissolvable coating encapsulates the support module.

8. The method of claim 7 , wherein the support body has a cuboid shape, and wherein the first individual dissolvable coating forms a spheroid shape.

9. The method of claim 2 , wherein at least one of the plurality of microsensors further comprises at least one energy harvester module to generate electrical power for the microsensor from the environment, wherein the at least one energy harvester module is selected from a mechanical energy harvester module, a thermal energy harvester module, or an electrochemical energy harvester module including two dissimilar metals that form an electrochemical cell with a fluid in the environment.

10. The method of claim 2 , wherein the first individual dissolvable coating of the first microsensor dissolves slower than the second individual dissolvable coating of the second microsensor such that the first and the second microsensors provide staggered sensor activation at different times.

11. The method of claim 2 , further comprising receiving, at one or more supersensors, sensor data from the plurality of microsensors and retransmitting the sensor data to a receiving point outside the environment.

12. The method of claim 2 , wherein the measurements are obtained during the hydraulic fracturing.

13. The method of claim 2 , wherein the measurements are obtained from within fractures created by the hydraulic fracturing.

14. The method of claim 2 , further comprising creating a map during and/or after hydraulic fracturing based on data from the self-powered microsensors.

15. The method of claim 2 , further comprising transmitting wireless signals between the microsensors to form a sensor network of microsensor nodes.

16. The method of claim 2 , further comprising transmitting signals from the microsensors to a collection point for telemetry.

17. The method of claim 2 , further comprising transmitting signals to and/or from the microsensors for determining locations of the microsensors using triangulation.

18. The method of claim 2 , wherein the first and the second individual dissolvable coatings are configured to dissolve based on different environmental conditions.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 053961 FRAME: 0575. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 6, 2020
From: KHALIFA UNIVERSITY OF SCIENCE AND TECHNOLOGY
To: KHALIFA UNIVERSITY OF SCIENCE AND TECHNOLOGY; ABU DHABI COMPANY FOR ONSHORE PETROLEUM OPERATION LIMITED
Reel/Frame 053985/0409 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2020
From: KHALIFA UNIVERSITY OF SCIENCE AND TECHNOLOGY
To: ABU DHABI COMPANY FOR ONSHORE PETROLEUM OPERATION LIMITED
Reel/Frame 053961/0575 →
MERGER AND CHANGE OF NAME Recorded May 24, 2019
From: MASDAR INSTITUTE OF SCIENCE AND TECHNOLOGY; KHALIFA UNIVERSITY OF SCIENCE AND TECHNOLOGY
To: KHALIFA UNIVERSITY OF SCIENCE AND TECHNOLOGY
Reel/Frame 050179/0400 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2019
From: SASSI, MOHAMED BEN MAHMOUD; SIRAT, MANHAL; SAADAT, IRFAN ABDULQAYYUM; ABU AL-RUB, RASHID KAMEL
To: MASDAR INSTITUTE OF SCIENCE AND TECHNOLOGY
Reel/Frame 049276/0363 →
Continuity (3)
Continuation 14713130 · May 15, 2015
Provisional Application 61994274 · May 16, 2014
Related Publication 20190273973A1 · Sep 5, 2019
Cited By (1)
US 12,553,319