IP Library Granted Patent US 11,121,355
Granted Patent B2
US 11,121,355 · App. 16/208,381 · Granted Sep 14, 2021

Metal fluoride passivation coatings prepared by atomic layer deposition for Li-ion batteries

Inventors: Anil U. Mane (Naperville, IL); Jeffrey W. Elam (Elmhurst, IL); Joong Sun Park (Woodridge, IL); Jason R. Croy (Bolingbrook, IL)
Assignee: UChicago Argonne, LLC
H01M4/0421C23C16/30C23C16/45531C23C16/45555H01M4/131H01M4/1391H01M4/366H01M4/505H01M4/628H01M10/0525
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Quick Facts
Patent No.
US 11,121,355
App. No.
16/208,381
Granted
Sep 14, 2021
Kind
B2
Abstract

The fabrication of robust interfaces between transition metal oxides and non-aqueous electrolytes is one of the great challenges of lithium ion batteries. Atomic layer deposition (ALD) of aluminum tungsten fluoride (AlW x F y ) improves the electrochemical stability of LiCoO 2 . AlW x F y thin films were deposited by combining trimethylaluminum and tungsten hexafluoride. in-situ quartz crystal microbalance and transmission electron microscopy studies show that the films grow in a layer-by-layer fashion and are amorphous nature. Ultrathin AlW x F y coatings (<10 Å) on LiCoO 2 significantly enhance stability relative to bare LiCoO 2 when cycled to 4.4 V. The coated LiCoO 2 exhibited superior rate capability (up to 400 mA/g) and discharge capacities at a current of 400 mA/g were 51% and 92% of the first cycle capacities for the bare and AlW x F y coated materials. These results open new possibilities for designing ultrathin and electrochemically robust coatings of metal fluorides via ALD to enhance the stability of Li-ion electrodes.

Claims (14)

1. A battery comprising:

LiCoO 2 cathode core;

a metal fluoride passivation coating conformally coated on the cathode core;

the metal fluoride passivation coating consisting of AlW x F y C z excluding oxygen, the metal fluoride coating comprising W particles uniformly dispersed in an ALF 3 matrix; and

wherein x>0, y>0, and z> or equal to 0.

2. The battery of claim 1 , wherein the metal fluoride passivation coating has a thickness of less than 1 nm.

3. The battery of claim 1 , wherein the AlF 3 matrix is amorphous.

4. The battery of claim 3 , wherein the W particles have a size of ˜1 nm.

5. The battery of claim 1 , wherein z>0.

6. The battery of claim 5 , wherein the metal fluoride passivation coating also comprises particles of WC z disposed in the matrix of AlF 3 .

7. The battery of claim 1 , wherein the battery retains 99% of its initial capacity after 50 charge-discharge cycles.

8. The battery of claim 1 , wherein the LiCoO 2 cathode core comprises LiCoO 2 powder, carbon and polyvinylidenefluoride in N-methyl pyrrolidone.

9. The battery of claim 1 , further comprising a current collector, the LiCoO 2 cathode core disposed on the current collector.

10. The battery of claim 1 , further comprising an electrolyte, the electrolyte comprising a LiPF 6 solution in ethylene carbonate and ethylmethyl carbonate.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 15, 2022
From: UCHICAGO ARGONNE, LLC
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059723/0188 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: MANE, ANIL U.; ELAM, JEFFREY W.; PARK, JOONG SUN; CROY, JASON R.
To: UCHICAGO ARGONNE, LLC
Reel/Frame 047692/0487 →
Continuity (3)
Division 14693719 · Apr 22, 2015
Provisional Application 62128944 · Mar 5, 2015
Related Publication 20190109320A1 · Apr 11, 2019