IP Library Granted Patent US 11,282,741
Granted Patent B2
US 11,282,741 · App. 16/215,242 · Granted Mar 22, 2022

Methods of forming a semiconductor device using block copolymer materials

Inventors: Dan B. Millward (Boise, ID); Timothy A. Quick (Boise, ID)
Assignee: Micron Technology, Inc.
H01L21/76828B81C1/00031B82Y30/00C08F299/02C08F299/0492G03F7/0002H01L21/0337H01L21/0338H01L21/31133H01L21/76802H01L21/76816H01L21/76877B81C2201/013B81C2201/0149B81C2201/0198
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Quick Facts
Patent No.
US 11,282,741
App. No.
16/215,242
Granted
Mar 22, 2022
Kind
B2
Abstract

Methods for fabricating sub-lithographic, nanoscale microstructures utilizing self-assembling block copolymers, and films and devices formed from these methods are provided.

Claims (33)

1. A method of forming a semiconductor device, comprising:

annealing a block copolymer material while applying a non-preferentially wetting material to a surface of the block copolymer material to form a self-assembled block copolymer material adjacent to a material, the block copolymer material comprising polymer blocks;

crosslinking one polymer block of the self-assembled block copolymer material to form crosslinked portions of the self-assembled block copolymer material;

removing non-crosslinked portions of the self-assembled block copolymer material to form openings in the self-assembled block copolymer material; and

removing at least a portion of the material adjacent to the self-assembled block copolymer material through the openings in the self-assembled block copolymer material to form openings in the material adjacent to the self-assembled block copolymer at a diameter of from about 25 nm to about 100 nm.

2. The method of claim 1 , further comprising filling the openings in the material adjacent to the self-assembled block copolymer with a fill material.

3. The method of claim 1 , further comprising removing the cross-linked portions of the self-assembled block copolymer material.

4. The method of claim 1 , further comprising removing the self-assembled block copolymer material.

5. A method of forming a semiconductor device, comprising:

forming a block copolymer material within a trench, the trench having a width of from 1.7 times an L value of the block copolymer to about 2 times the L value of the block copolymer;

annealing the block copolymer material within the trench and adjacent to a non-preferentially wetting material to self-assemble polymer blocks of the block copolymer material and form a self-assembled block copolymer material comprising cylindrical domains of one polymer block in a matrix of another polymer block adjacent the non-preferentially wetting material;

crosslinking the cylindrical domains of the one polymer block of the self-assembled block copolymer material;

removing the crosslinked cylindrical domains of the self-assembled block copolymer material to form openings in the self-assembled block copolymer material; and

removing at least a portion of a material underlying the self-assembled block copolymer material through the openings.

6. The method of claim 5 , wherein annealing the block copolymer material comprises thermally annealing the block copolymer material comprising a cylindrical-phase block copolymer material.

7. The method of claim 5 , wherein crosslinking the cylindrical domains of the one polymer block of the self-assembled block copolymer material comprises exposing the one polymer block to radiation.

8. The method of claim 5 , wherein removing at least a portion of a material underlying the self-assembled block copolymer material through the openings comprises forming openings in the underlying material.

9. The method of claim 8 , further comprising forming a conductive material in the openings in the underlying material.

10. The method of claim 9 , wherein forming a conductive material in the openings in the underlying material comprises forming contacts in the openings in the underlying material.

11. The method of claim 8 , further comprising forming capacitors in the openings in the underlying material.

12. The method of claim 11 , wherein forming capacitors in the openings in the underlying material comprises forming metal-insulator-metal stacks in the openings.

13. A method of forming a semiconductor device, comprising:

forming a block copolymer material within a trench, the trench having a width of from about 1.7 times an L value of the block copolymer to about 2 times the L value of the block copolymer;

annealing the block copolymer material within the trench and adjacent to a non-preferentially wetting material to self-assemble polymer blocks of the block copolymer material and form a self-assembled block copolymer material comprising domains of one polymer block in a matrix of another polymer block adjacent the non-preferentially wetting material;

removing the domains of the one polymer block to form openings in the self-assembled block copolymer material;

removing a portion of a material underlying the self-assembled block copolymer material through the openings; and

forming a material in openings in the material underlying the self-assembled block copolymer material.

14. The method of claim 13 , wherein annealing the block copolymer material comprises thermally annealing the block copolymer material.

15. The method of claim 13 , wherein annealing the block copolymer material comprises solvent annealing the block copolymer material.

16. The method of claim 13 , wherein annealing the block copolymer material comprises forming cylindrical domains of the one polymer block in the matrix of the another polymer block.

17. The method of claim 13 , wherein removing a portion of a material underlying the self-assembled block copolymer material through the openings comprises using the matrix of the another polymer block as a mask to form the openings in the material underlying the self-assembled block material.

18. The method of claim 13 , wherein forming a material in openings in the material underlying the self-assembled block copolymer material comprises forming a metal or metal alloy in the openings in the material underlying the self-assembled block copolymer material.

19. The method of claim 18 , wherein forming a metal or metal alloy in the openings in the material underlying the self-assembled block copolymer material comprises forming contacts comprising the metal or metal alloy to conductive lines in the material underlying the self-assembled block copolymer material.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 15, 2019
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: MICRON TECHNOLOGY, INC.
Reel/Frame 051026/0568 →
RELEASE OF SECURITY INTEREST Recorded Oct 14, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
To: MICRON TECHNOLOGY, INC.
Reel/Frame 050718/0764 →
SUPPLEMENT NO. 11 TO PATENT SECURITY AGREEMENT Recorded Jan 16, 2019
From: MICRON TECHNOLOGY, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 048082/0860 →
SUPPLEMENT NO. 2 TO PATENT SECURITY AGREEMENT Recorded Jan 16, 2019
From: MICRON TECHNOLOGY, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 048082/0889 →
Continuity (5)
Continuation 15090144 · Apr 4, 2016
Division 14104304 · Dec 12, 2013
Division 13469697 · May 11, 2012
Continuation 12052956 · Mar 21, 2008
Related Publication 20190115252A1 · Apr 18, 2019